DIPANCHAL JAISWAL
Contact: +91-9950378129
E-Mail: dipanchalft@gmail.com
________________________________________
Production Planner
Over 10.8 years of accomplishments in:
Defining and implementing Production Improvement strategy consistent with business strategy and challenges
Driving improvement in Production Operations / Maintenance Management / Quality Assurance & Control with organizational growth in dynamic, highly competitive environments
SKILLS SET PROFILE SUMMARY
Production Planning
Inventory Management
Dispatch Planning
Resource Utilization
Cost & Budgeting
Performance Management
SAP Implementation
Quality Assurance
Process Control & Upgrading
? A competent professional with the experience in Manufacturing / Production Operations, Quality Management, Supply Chain Management, Inventory Management and Team Management
? Adherence and improvement of service level in Make To Order scenario.
? Sound expertise in production work and responding to inventory requirements carrying out quality inspections on jobs.
? Minimizing changeover / Non Productive time of process by introducing Lean Manufacturing in Plan.
? Demonstrated ability in monitoring and controlling costs; dealing with emergencies, unplanned problems & repairs.
? Highly experienced in Kaizens, 5s, Lean Manufacturing, Waste Minimization
? Hands-on exposure in developing quality assurance plans by conducting hazard analyses; identifying critical control points and preventive measures; establishing critical limits, monitoring procedures, corrective actions and verification procedures; monitoring inventories
? Adroit in maintaining plant equipment and machinery & analyzing breakdowns, diagnose faults and supervise time critical equipment repairs
? Meticulous in identifying areas of obstruction & breakdowns and taking steps to rectify the process through training & development of all stake holders.
? Efficient in developing strategies to improve overall reliability & safety of plant, personnel and production processes
? Great interpersonal skills in liaising with client departments, customers and other engineering and production colleagues
? Adept in developing improvement schemes for enhancing current production processes, control wastes, minimize reworks & defects and maintain high quality standards as demanded by the clients
CORE COMPETENCIES
? Dealing with all the Support Department for smooth production, Chief Production Analyst., Managing online production planning.
? Developing or implementing production tracking or quality control systems, analyzing production, quality control, maintenance, or other operational reports, to detect production problems
? Responsible for timely delivery of all raw/packaging material.
? Maintain constant coordination with quality control regarding raw material discrepancies or bought out / finished items discrepancies
? Process, quality, root cause analysis and implementation of action plan, coordination with other departments
? Establishing and improving procedures and work instructions for production processes, as coordinated with product line managers and quality manager
? Working with the team to develop and implement cost reduction, and scrap/rework reduction ideas, including new technologies and/or process improvements
? Monitoring rework, corrective/preventive action for rework issues and initiating or coordinating inventory or cost control programs
? Responsible for managing personnel performance, organization of shop, continual improvement toward cycle time, cost, & quality
? Developing or implementing production tracking or quality control systems, analyzing production, maintenance, or other operational reports, to detect production problems
? Managed Process (Mixing Area, Ingredient Handling) and Packaging Area with Team to achieve maximum output with low level of Scrap.
WORK EXPERIENCE
Britannia Industries Ltd, Asst. Manager Planning
Aug’18- Till Date
Key Responsibilities:
? Generating Weekly production plan for three different lines ( Rusk, Plain Biscuits, Sandwich Biscuits )
? Generating Forecast of material (RM & PM) for the prime SKU’s based on production trend, along with delivery schedule to optimize space utilisation.
? Delivery tracking and follow-up with purchase, as well as with central planning for RM, PM and FG .
? Working with purchase department regarding the availability and delivery schedule of materials to ensure that the production is as per plan.
? Conceptualizing production plan based on the plant feasibility for executing the indent in order to meet the sales demand as well as factory efficiency (both line & labour efficiency)
? Co-ordinating with central planning for finished goods transit status (produced in different contract units) in order to complete trade/ dispatch activities.
? Coordinating with various departments (factory, logistics, sales, quality, stores, costing and New Product Development) to ensure proper execution of planning
? Effective Inventory control of RM & PM in terms of maintaining health card to guide purchase team to en-sure the inventory norms
? Responsible for the rollout of new SKU’s by coordinating with NPD team and rationalization of SKU’s
? Minimising Monthly sales loss through Production and dispatch plan, tracking and analysing service level efficiency in order to avoid future losses.
Achievements:
? Streamlining of planning process in Plant within period of 3 month ( Make to order scenario )
? Headed project of SO based production in SAP till streamlined.
? Successful planning of commercial production for 8 new products in one month.
Al Sallan Food Industries Co. SAOC ( Oman) as Production Planner
Sept’12- July’18
Key Responsibilities:
? Developing production planning for Biscuits, cookies, chocolate & wafer lines for proper utilization of plant & labour
? Involved in the Forecasting of material planning (RM & PM) for the prime SKU’s and demand planning for the sales demand for over 200 SKU’s
? Conceptualizing production plan based on the plant feasibility for executing the orders in order to meet the sales demand as well as factory efficiency (both line & labour efficiency)
? Completing customer wise orders into product wise & circulating production schedules of all SKU for along with their shelf life details & necessary information required for the customers
? Coordinating with various departments (factory, logistics, sales, quality, stores, costing and New Product Development) to ensure proper execution of planning
? Working with purchase department regarding the availability and delivery of materials to ensure that the production is as per plan
? Effective Inventory control of RM & PM in terms of maintaining health card to guide purchase team to en-sure the inventory norms
? Preparing MIS reports of sales variance for all region, supply chain service level, Inventory Health card, dispatch planning
? Providing purchase requisition for all packing materials (for more than 500 packaging materials) & few of raw materials
Parle Biscuits Pvt. Ltd. as Officer Production Planner
Sept’08-Aug’12
Key Responsibilities:
? Pioneering efforts in planning the process flow of the company & overseeing production related tasks including planning, control and troubleshooting and also food safety related work (Food safety team member)
? Conducted Gap analysis report preparation, finding the root causes and preparation of action plan using QC tools while training shop floor workers
? Remained team member of project on SMED and POKA YOKE
? Responsible for monitoring the implementation of a quality culture in the organization
? Analyzed the operational practices, identify the areas of obstruction/ quality failures and work on system and process changes for qualitative improvement
? Focused in effective manpower utilization and meeting production targets as per plan
? Optimized the available resources required to meet qualitative and quantitative needs
Achievements:
? Implemented Kaizens, 5s, SGA, PQS, QC for increasing plant efficiency, Reducing wastage, and Quality products
? Accountable for managing the overall operations of both Quality and Production
? Got Excellent Award in NCQC Haridwar (India) for Quality circle on the topic Plant Breakdown reduction
Morde Food Industries as R & D. Trainee
Apr’08-Aug’08
Key Responsibilities:
? Excelled in training in Production of different types of Raw Chocolates and chocolate pastes
? Successfully developed standard procedure for viscosity measurement on Brookfield viscometer
? Standardized the plastic viscosity and yield values for all chocolates produced in Factory
PROFESSIONAL DEVELOPMENT
? Analysis of Nutritive Values of Processed food Products with Gas Chromatography Instrument FROM Delhi Test House, Azadpur, New Delhi (Duration: 1 Months)
KNOWLEDGE PURVIEW
? Well versed in MS Office (Excellent in Excel and word)
ACADEMIC CREDENTIALS
Diploma in Management from IGNOU, New Delhi 2010
M.Sc. Food Technology from Jiwaji University, Gwalior 2008
B.Sc. Biotechnology from Padmashree Institute, Bangalore University, Bangalore 2005
PERSONAL DETAILS
Date of Birth: 4th February 1984
Address: Mundra, Gujarat
Language Known: English & Hindi
Passport Details: K1290670 (Expiry- 20th Sept 2021)