SHIJU SURENDRAN
Mobile: +971 52 9453834~ E-Mail: shiju.s.g@gmail.com~ Skype id : shiju.surendran
INSTRUMENTATION ENGINEER
Industry: Oil & Gas, Petrochemical Construction
Experience: 11 years (6 years in GCC)
PROFILE SUMMARY
An Instrumentation Engineer with 11 years of experience in Oil & Gas and Petrochemical Construction. Possess sound knowledge of Instrument and Control Engineering standards, principles, practices and methods applicable to Oil & Gas, Petrochemical Projects. Good Awareness about Safety Standards and regulations relating to Construction in Brownfield and Greenfield. Gained experience of working with international clients like Saudi ARAMCO, Tecnicas Reunidas Gulf Co. Ltd. and Outotec, Cristal Global, Qatar Solar Technologies, Maire Tecnimont, Archirodon Construction (Overseas) Co. S.A. and ADNOC.
CORE COMPETENCIES
Instrument calibration & installation (hook –up)
Cable tray and conduit installation, cable laying, glanding, termination and testing.
Impulse tubing, Pneumatic tubing and hydraulic tubing installations.
Loop folder preparation, loop checking & pre-commissioning of instrument systems.
MCC Panels and cables installation.
Power and Lighting System installation.
Lightning Protection System installation.
Electrical Earth, Instrument Earth and Intrinsic Safety Earth installations.
Fire and Gas , Fire Alarm system installations
Access control and PAGA System installations.
Review P&IDs, Loop Drawings, equipment layout drawings, Panel GA drawings, wiring & interconnection diagrams, Cause & Effect diagrams, Instrument list, I/O list, System architecture drawings, cable block diagram, cable routing layouts etc.
Ensuring that construction team is educated with the HSE rules and fully comply with them.
Ensuring that the works are performed at the required quality standards.
ORGANISATIONAL EXPERIENCES
Company: Petrocil Engineers & Consultants Private Limited., Kerala, India
Position: Instrumentation Engineer
Duration: August 2019 to March 2020
Key Responsibilities:
Preparation Cable Block Diagrams, Instrument Index, I/O List etc.
Preparation/Checking of Instrument Drawing from P&ID drawings.
Preparation of Pressure Piping Hook-up/Steam Tracing Hook-up (M.T.O.) & (Pneumatic) Air piping Hook-ups.
Making of instrument summary and details.
Designs of instrument Reference with piping layout mounting of instrument etc.
Preparation of Instrument Junction Box Schedule, Instrument Manifold Schedule etc.
Company: Archirodon Construction (Overseas) Co. S.A. UAE
(through Middle East Manpower Supply, Abu Dhabi)
Position: E&I Site Engineer
Duration: August 2017 to January 2019
Project: ADNOC Al Dabb’iya Surface Facilities Phase III Project (USD 2.254 billion)
Contractor / Client : Maire Tecnimont Group / ADNOC
Key Responsibilities:
Planning the installation of Panels, Cable Laying, Cable trays, Hydraulic Tubing, Field Instruments and the associated tubing works.
Studying construction schedules, estimating man-power requirements for completion of job assignments.
Interpreting specifications, analysing and resolving work problems and suggesting changes in working conditions to increase efficiency of work crew.
Ensuring proper construction methods are utilized.
Ensuring construction comply with project documentation, standards, permits and regulation.
Communicating professionally and effectively with consulting engineers.
Company: Doha Petroleum Construction Company, Qatar
Position: E&I Site Engineer
Duration: March 2016 to March 2017
Project: Polysilicon Production Plant (USD 500 million)
Client: Qatar Solar Technologies.
Key Responsibilities:
Reviewing project specifications, documents, drawings, data sheets & vendor manuals and identifying certifiable points related to electrical / instrumentation systems.
Reviewing E&I scope of work, drawings and executing the E& I construction activities in line with the project specifications and standards.
Preparing E&I test / trial and commissioning procedures taking input from the project documents & vendor manuals and submitting for review & approval.
Coordinating and driving the construction team activities, supervising the completions field staff for the E&I pre-commissioning & commissioning activities and arranging the commissioning spares & consumables.
Supervise MCC Panels and cables installation, Power and Lighting System installation, Lightning Protection System installation, Electrical Earth, Instrument Earth and Intrinsic Safety Earth installations.
Administrating and deploying the field completions staff for the projects, reviewing the manpower requirement and initiating actions if required.
Identifying potential skills & training needs among the team members, providing opportunity for enhancing their skills & career growth and appraising performance.
Company: Nasser. S. Al Hajri Corporation, Saudi Arabia
Position: Instrumentation Engineer
Duration: December 2012 to December 2015
Project 1: Saudi Aramco Yanbu Refinery (USD 12 billion)
Contractor: Tecnicas Reunidas Gulf Co. Ltd.
Client: Yanbu Aramco Sinopec Refining Company (YASREF).
Project 2: Sphinx - Ilmenite Smelter
Client: Outotec and Cristal Global
Key Responsibilities:
Planning the installation of Marshalling racks, cabling, cable trays, field instruments and the associated cabling and cable trays including the tubing works.
Study of project standards, specifications, drawings, procedures and scope estimation, identification of unit specified requirements & control utilization of supervisors & manpower with a view to ensure timely accomplishment of project targets within the time and cost parameters.
Interpreting specifications, analysing and resolving work problems and suggesting changes in working conditions to increase efficiency of work crew.
Ensuring proper construction methods are utilized, Construction complies with project documentation, standards, permits and regulation.
Communicating professionally and effectively with Consulting Engineers.
Company: Ampersand Systems Pvt. Ltd., Kochi, India
Position: Site Engineer (Instrumentation)
Duration: August 2007 to August 2012
Project 1: MRPL -Phase III Expansion and Up gradation Project (USD 2.4 billion)
Clients: Engineers India Limited & Larsen & Toubro Limited
Project 2: ONGC Mangalore Petrochemicals Ltd. (OMPL) Project (USD 7.9 billion)
Clients: Engineers India Limited & Larsen & Toubro Limited.
Key Responsibilities:
Preparation of project scheduling and daily, weekly, monthly progress reports to meet customer satisfaction with proper safety at site i.e. overall site work monitoring
Follow up with main contractor and client regarding construction activities, materials and manpower mobilization
Review of design deliverables including instrument hook-up drawing, instrument installation drawing, Instrument cable schedule, junction box termination drawings etc.
Coordination with site regarding erection and testing of instruments as per approved ITP for quality inspections and preparation of final documentation for handover of project.
Study of project standards, specifications, drawings, procedures and scope estimation, identification of unit specified requirements & control utilization of supervisors & manpower with a view to ensure timely accomplishment of project targets within the time and cost parameters.
ACADEMIC DETAILS
B.Tech Degree in Electronics & Instrumentation Engineering (2007)
Advanced Diploma in Industrial Automation from Technocrat Automation Solutions Pvt. Ltd., Chennai, 2010
IT SKILLS
Conversant with SPI Intools, PLC, SCADA and DCS Programming.
MS Office and Internet Applications
PERSONAL DETAILS
Date of Birth: 27th May 1986
Nationality: Indian
Passport Status: R1115657; Valid till 15th MAY 2027
Marital Status: Married
No. of Dependants: 3
Languages: English, Hindi and Malayalam
Permanent Address: Vasava Bhavan, Karunilakode, Edava P.O, TVM, Kerala, India – 695311
Mobile No: +971 52 9453834
Whatsapp No: +91 9605186392
Skype id: shiju.surendran
Email id: shiju.s.g@gmail.com