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Gnanasekaran Rajaram

Candidate ID: 1483925

Career Summary

Performance-driven professional with over 9+ years of experience in New Product Development, Project & Production Management, Vendor Management, Documentation and People Management

Skill Set

New product development, Production management,Procurement,Plastic

Professional Information

Total Experience : 9

Nationality : India

Qualification Level : Diploma

Job Function : Production / Manufacturing

Work Location Preference : Oman, UAE

Detailed Profile

+971569485342 /+919962837892

Core Competencies

New Product Development
Project Management
Production Management
Vendor Management
Client Relationship Management
Reporting & Documentation
Stakeholder Management
Team Management & Leadership

Soft Skills

Profile Summary

Performance-driven professional with over 9+ years of experience in New Product Development, Project & Production Management, Vendor Management, Documentation and People Management

Directing productive cross-functional teams using interactive and motivational leadership that spurs people to willingly give excellent results

Expertise in facilitating new product development with key focus on quality, cost &delivery while accordingly developing components in conformance to preset technical specifications within preset cost parameters

Skilled in developing and reviewing design proto types, perform test and finalize product design to facilitate mass production

Proficient in CFT related functions i.e., as per organizational requirements towards continuous improvement such as cost reduction, quality improvement and so on

Capabilities to improvenew productivity in Injection Moulding Line, Plastic Parts Painting, Rubber Forming, Painting & Electro Plating

Hands-on experience toanalyse the tooling modification for quality improvement&preparing reports for execution once approved

Exposure to study of new designs and evaluation of requirements for new product for vehicle development

Academic Details

2009: PD (PMT) 4 Year Diploma from CIPET (Central Institute of Plastic Engineering & Technologies), Chennai with 70%


2010: Designing Software Skills: Advanced Master Program in CAD/CAM/CAE from Central Institute of Plastic Engineering & Technologies, Chennai


Skill Development Training on Identification & Selection of Plastics Materials for Consumer Domestic Plastic Product in 2009
Skill Development Training on Project Management Professional (PMP)

Work Experience

Mar’17 to Nov’18 Virudhunagar, India
Mega PET Industries as Assistant Manager
(New Product Development)

May’14 to Dec’16 Guangzhou, China
Jing Mei Automotive Limited as Project Engineer (New Product Development)

May’12 to Apr’14 Chennai, India
BYD Electronics India Pvt. Ltd. as Project Engineer (New Product Development)

Apr’10 to May’12 Chennai, India
Seco Komos Automotive India Pvt. Ltd. as Assistant Engineer (New Product Development)

Mar’09 to Mar’10 Chennai, India
Bright Auto Plast Pvt. Ltd. as Trainee (New Product Development)

Career Timeline

Mar’09 - Mar’10
Bright Auto Plast Pvt. Ltd., Chennai, India as Trainee

Apr’10 - May’12
SecoKomos Automotive India Pvt. Ltd., Chennai, India as Assistant Engineer

May’12 - Apr’14
BYD Electronics India Pvt. Ltd., Chennai, India as Project Engineer
May’14 - Dec’16
Jing Mei Automotive Limited, Guangzhou, China as Project Engineer

Mar’17 - Nov’18
Mega PET Industries, Virudhunagar, India as Assistant Manager

Technical Skills

Designing Software:
o Unigraphics: NX6, NX5, NX3
o Pro-E: WF3
o AutoCAD: 2005, 2006, 2007
o Mould Flow: Version 6.14
SAP (Functional Modules):
o Production Planning Control (PPC)
o Plant Maintenance (PM)
o Quality Management (QM)
MS Project
o Proficiency in server maintaining, networking, installing software & using latest operating systems and related to documentation

Languages Known

Key Result Areas:
Creating & sustaining a dynamic environment that fosters the development opportunities and motivates the high performance amongst team members
Developing project baselines and controlling projects with respect to resource deployment, time over-run and quality compliance to ensure satisfactory execution of projects
Collaborating with stakeholders while keeping stakeholders informed of progress and issues in order to manage expectations on all project requirements and deliverables
Organizing/ participating project review meetings for evaluating project progress & de-bottlenecking
Acting as Single Point Contact to multiple customers with thorough satisfaction in communication and feedback system
Contributing towards:
o Design & manufacture of Die, Moulds, Jigs, Fixtures and Gauges
o Feasibility study of chrome parts
o Tool development and final product packaging study
o Process capability studies
o Performance improvement on chrome parts
o Updating CAD data & Mould Data from customer for tool development
Ensuring effective preparation of Detailed Bill of Materials (BOM) & Tool Development Plan for plastic products
Preparing detail drawing and reference drawing of all elements
Enhancing new productivity in Injection Moulding, Assembly, Electro Plating & Painting Line
Collaborating with:
o Designers for design & guidance for tool development & drawings through suppliers
o Team members for preparation of PPAP & gaining approval from customer
o New & existing vendors for quality improvement, price & delivery performance
o NPI team-China for new project process implementation
o Quality for PSW sign-off
o Complete NPI and APQP process
o CFT team for execution of tasks according to APQP
Achieving time bound & targets though follow-up of new tool
Reviewing PPAP Inspection Data for Functionality Concerns
o Feasibility Study, Process & Technology Benchmarking
o Progressive PPAP audit at “T”0 sample stage in sub-supplier end
Updating E0 changes (ECN) from PLM & preparing the plan for execution
Monitoring steering wheel modifications as per customer approval
Following-up of new tool and achieving time bound and targets
Creating the 3D & 2D drawing for child parts to develop the vendors
Facilitating input review of component models, drawings with technical specifications (DFM) and conducting design review with customers while reviewing Mould flow and other analysis if required
Working on developing the process requirements set-up for ASSY & providing technical guidance to produce parts to achieve from customer

o 100% on-time completion of PPAP of all part developments
o 100% project completion within the estimated budget
Played a key role in:
o Improving the yield rate by means of process, machine, tools and so on
o Successfully achieving the targets (Yield & UPH)
o Getting the approval for E0 changes after completed the E0 changes
o Executing the project built according to APQP
Executed the task according to project master schedule
Acknowledged for Supporting New Model Launches
Engaged in cost estimation & finalization of part & tool cost using for achieving target cost

Personal Details

Date of Birth: 29th September 1987
Address: Tamil Nadu, India
Nationality: Indian
Passport No.: J6239653 Visa Status : UAE Visit Visa Valid till Feb'19
Driving License No.: TN67 20060001653
Material Status: Married No. of Dependents: 2