CURRICULUM VITAE
EDUCATION • Diploma in Mechanical Engineering
QUALIFICATIONS • CSWIP 3.1 Welding Inspector
• CSWIP BGAS Grade 2
• API 510 – Certified Inspector for Pr. Vessels.
• API 653 - Certified Inspector for Above Ground Storage Tanks
• Saudi Aramco approved (SAP No. 80001427) inspector for;
? (QM 03) General Mechanical
? (QM 04) Non-destructive examination
? (QM 14) Fasteners
? (QM 15) Structural steels
? (QM 30) Pressure vessels
? (QM 31) Heat Exchangers
? (QM 32) Boilers
? (QM 34) Tanks
• Certified Internal Auditor ISO 9001
• ASNT Level II in
? Magnetic Particle Inspection
? Penetrant Testing
? Ultrasonic Testing
? Radiographic Testing
Equipment / Commodities /Specialties
• Pressure Vessels (including cladding) & Boilers
• Heat Exchangers, Steam Drums, Gas filters & Cyclone separators
• Storage Tanks
• Columns & Offshore Jacket Piles
• Offshore Platforms
• Structural Fabrication & Erections
• Painting & Coating
• Structural & Bulk Materials
• Piping Inspections
• Compressors (Gas & Air)
• Piping Skids
• Cladded Pipes & Fittings
• HDPE, GRE & GRP Pipes & Fittings
• Rotating equipments (Turbines & Rotors)
• Cryogenic Vessels
• Alloy Steel materials
• Plant Inspections
• Cross Country Pipe Lines
• Process Packages
• Skids & Associates Equipments
• Valves & Forgings (Inspection + Testing)
• Welder & weld procedure Qualifications
FAMILIARITY WITH
INT’L CODES
• BPV Codes : ASME B31.3, B31.1, SEC II, SEC V, SEC XIII, SEC IX, SEC VIII, IGEM etc
• AWS D1.1, A5.1, A5.4, A5.5, A5.9, A5.14, AND 5.11
• API 5L, API 650, API 570, API 510, API 653 API 1104, API 6D
• ASNT, ANSI, ASTM, NACE Standards etc
SUMMARY OF EXPERIENCE
Professional with more than 18 Years of experience in Fabrication, Inspection, Expediting / Project Management for Oil & Gas, Power Generation, Railways Field, Onshore & Offshore fields. Expertise includes Vendor Approvals & Audits, Materials, Fabrication, Welding, NDT, Mat. Testing, Painting/Coating, Rotating equipment testing, Various, Equipments, etc
Approved by reputed clients like, ARAMCO, GASCO, PDO, DODSAL, ADGAS, ADNOC, OXY, BG, GAIL, ONGC Etc
Experienced with Various Manufacturing & Testing International Codes, Standards & client Specifications.
EMPLOYMENT HISTORY
Apr 2013 – Present ERAM INTERNATIONAL, Abu Dhabi
Inspection Engineer
Projects:
JAZAN IGCC PACKAGE –I & II
(Saudi Aramco / Saipem)
Fabrication of Pressure vessels including cladding, Filters etc. at DESCON Hamriyah Free zone, Sharjah UAE.
Electrical Heat Tracing (Insulation) for Molten Sulphur lines & C3/C4 Lines at
PERMA PIPE – Fujairah, UAE.
FADHILI SULPHUR RECOVERY FACILITIES
(Saudi Aramco / PETROFAC)
Fabrication of Pressure equipments & Structural steel at various vendor Locations including raw material inspection at the various supplier’s premises
YANBU EXPORT REFINERY (Saudi ARAMCO/Tecnicas Reunidas) – Structure fabrication at AIC – RAK UAE
SAUDI ELASTOMER HALOBUTYL - (KEMYA/Technip) – Pressure vessels, Storage Tanks and other process - Equipment (Total 120 Equipment) fabrication at Quality International – HFZA-Sharjah UAE
SHELL IRAQ PROJECT (PETROFAC) – Piping spools fabrication at Quality International – HFZA Sharjah UAE
SHAH GAS DEVELOPMENT (AL HOSN/EPC-2 & EPC-3)-SAIPEM –Ball Valve Inspection size range from 2” to 24” Including Assembly, NDT, Hydro, Painting, Dossier etc. at Pentair Gulf Valve HFZA Sharjah UAE
CBDC (TAKREER/Samsung)-Pressure Vessels (Total-82) fabrication at Quality International–HFZA Sharjah
RABIGH II PROJECT (Saudi ARAMCO/GSE&C) – Structural steel fabrication at Hanmaek – RAK UAE
LTA (Saudi ARAMCO/Saipem) – Offshore structural fabrication & Material inspection at various vendors also PU Rub strip for boat landing areas at OCEN Rubber factory & Supreme Rubber – UAE.
Nature of Work:
• Material Inspection & Testing at various vendor sites includes Inspection, testing & Doc review for various Valves (Ball, gate, globe, check & control), Pipes & Pipe fittings, plates, forging, castings, Structural steel & fasteners etc as per Client’s P.O. & project specifications.
• Weld procedure qualification (PQR Test coupon welding) & records preparation, welder qualification & records preparation, mech. testing for Weld procedure as well as welder qualification, Mech. testing for the raw material
• Stage wise inspection during fabrication of various equipments at Vendor places Includes, Pr. Vessels, Heat Exchanger, Air Cooler, Steam drums & Boiler parts, Pr. Piping spools and skids etc. Involved in Heavy structural fabrication which include fabrication, inspection, testing-load test & erection of overhead cranes.
• Inspection & Testing of these equipment includes, Hydro test, all NDE including UT and RT films review, ferrite testing, PMI, Helium leak testing, hardness testing, PWHT etc. witnessed various non-destructive testing for material and / or weld procedure qualification like, tensile testing, bend test, IGC, SSC. HIC, Impact testing etc.
• Performed various painting / coating inspection according to the applicable paint system, project specification and client’s approved procedure includes, surface preparation, salt test, profile measurement, adhesion (pull off) test, final visual after painting / coating, DFT check etc.
• Inspection for structural steel part and equipments fabrication for various project Include Columns, Frames, and Beams & Girders etc as per approved drawings.
• Doc review includes WPS, Welder qualification records, NDE reports & RT Film review, various QA/QC procedure review and approval, final QA/QC dossier review as per approved I.T.P and project requirements, issue IRN/IRC-Compliance certificates for the applicable material, part, products or equipments. Internal audits, NCR issue-Closure etc.
Sept. 2011 – Mar 2013 Energy Engineering, Sharjah
Senior Inspection Engineer & Coordinator
Performing Third Party, Client representative Inspection & expedition for various clients
Super Structures - GS E&C (Ruwais 4th NGL Train Project).
Piles and Steel Pile Cap Grillages- Petrofac (FCP & BROWNFIELD Project)
Modular pipe rack & Structures - Petrofac (FCP & BROWNFIELD Project)
Piping Spools & Bulk Materials - Petrofac (FCP & BROWNFIELD Project)
Valve testing inspection - For JGC Gulf International
Offshore Structures (Offshore Rigs) - For GDI, Qatar
Structures & Jacket Piles - For Saipem
Activities Includes as minimum,
• Welding Inspection.
• Dimensional Inspection
• Material Inspection (Valves, Pipes, Pipe Fittings, Plates Etc.)
• Welder & Procedure Qualification
• Witness / Review of NDT Activities & Reports
• Witnessing of Mechanical & Chemical Testing.
• Coating/Painting Inspection
• Final Documentation work
Feb. 2009 – August 2011 VELOSI CERTIFICATION LLC
Inspection Engineer
Clients: Gasco, Saudi Aramco, PDO, Qatar Petroleum, ADGAS, ADCO
Project: Reem Island Gas Network & Yas Island Internal Natural Gas
Network. Habshan-5, Bab Gas Compression Project etc.
Job Responsibilities: (As Vendor Inspector)
• Material Inspection Like HDPE Pipes & Fittings, Steel Pipes, Plates, Valves, Pipe fittings, forgings, Castings , structural material etc, Review of the Material Test Certificates, Inspection reports etc.
• Inspection of Equipments like Pr. Vessels, Heat Exchanger, Columns, Spools, structural etc.
• Witnessed Induction Bending, Inspection / NDT & All required destructive testing for Procedure qualification for the same at Vendor place
• Review of Procedures / Method Statements & Other Quality Documents of Vendors.
• Welding procedure - Welder Qualification & NDT- Destructive testing for the same.
• Inspection of the whole Gas pipe line network (Line check) of the Islands, Witnessed Stage wise Pneumatic (Pressure) test of the whole network. Performed Walk through
• Inspection for Various Gas meter stations etc.
• Issued Clearance certificates for the whole Island Gas Pipe line network.
• Painting and Blasting Inspection. ( Paint & Abrasive Quality)
• Surface profile monitoring, WFT, DFT measurements.
• Monitoring Weather conditions prior to Painting.
• Reviewing the final documentation dossiers
Projects : Technical -OAG Project – Client Adgas /Technip
Supply of sales Gas to Emal - Client GASCO
Bab Gas Compression Project. – Client ADCO
Job Responsibilities: (As Site Or Residence Inspector)
• Welding Procedure & Welder Qualification
• Review / witnessed or Monitored all Painting Related Activities
• Review of piping test packs & Verification of the testing reports/records
• Review of final project quality Doc. (Dossier) as per the project requirements
• For Pr. Vessels, Cryogenic Vessels, Skids, Columns & all other pr.
Equipment
• Inspection &Testing of Pipelines / Piping, Materials & Various statics & Rotary Equipments
July 2008 – Feb. 2009 Bureau Veritas, UAE
Inspection Engineer
Job Responsibilities:
• MTC Verification Inspection & Testing of various Materials like, structural, forging, Pipes, Plates, Valves, Fittings, Equipments & Various technical parts of equipments.
• Inspection, Testing, Tech. Documents verification of Various Equipments & Piping Like, Tanks, Vessels, Skids, Pressure/Process piping, Cryogenic Containers, Boiler Modules.
• Heat Exchanger, Vaporizers during Fabrication, Erection & Pre-Commissioning stage.
• Doing Witnessing, Surveillance & Expediting as per the contract with the client, Review +Approving Testing, Welding, Inspection & all other technical procedures + ITP.
• Communicating between Client-Contractor-Sub Contractors regarding the stage wise Project Progress updating as well as for the scheduling of works.
• Welder & Welding Procedure Qualification, Online / In-process Welding, Alignment, Fit-up Inspection etc. Final Weld Visual + Destructive & NDT Testing for Procedure & Welder Qualification.
• Project as well as Vendor Inspection in behalf of our client, Co-coordinating between Manufacturer/Vendor/Contractors & Client, Updating (Maintaining) the Project progress Report.
• Checking surface profile, roughness, dew point, DFT. & Review of final painting report.
• Witnessing & Verification of Reports for Testing like, IGC, Impact, Tensile, Hardness, Hydro / Pressure Test, Vacuum test, FAT, Functional test, UT, Review of RT films and all other Non Destructive & Destructive testing.
• Preparing Non Conformity Reports, Inspection & Release Note & All other relevant Quality Document
Oct 2007 – July 2008 Dodsal Engineering Co.LLC- UAE / OMAN
QA/QC- Inspection Engineer
Job Responsibilities:
• Co – Ordination with Purchase, Planning, Production & Project team regarding Material Quality, Inspection, Matters & providing them the information of specific testing, Inspection Requirements as per Material specification, Applicable codes & Purchase Order etc.
• Handling the Client Representative, Third Party Surveyors & Responding to all quality Related matters (Quarries) regarding material, Inspection, Documentation, Fabrication etc. from Client / Purchaser.
• Making Q.A.P & Testing Plans for Vendors, Suppliers & Sub Contractors. Also doing Material Inspection / Testing at Vendor places.
• Performing all duties as Quality In charge Material, Involve in Vendor Development & Vendor approval with Co- Ordination with Purchase & Planning.
• Allotment of works to get Inspection & Clearance of Incoming Material, Also Fabrication.
• Inspection at Shop like Fit-ups, Weld Visual, Final Dimensions etc.
• Involved in the all required NDT/ Mechanical testing for welder qualification /Procedure Approval also doing the required cross check testing for material approval.
• Verifying the inspection reports of Tanks, Spools, Pr. Equipments, Material, Fabrication etc, Reviewing the Quality Documents, Method Statements etc & Doing the welder qualification / procedure Approval.
• Responding all the Queries regarding Material Quality Matters from various departments also maintaining the Project Progress Reports etc.
Apr. 2007 – Sep 2007 Alstom Power Projects India Ltd.
QA/QC Engineer
Job Responsibilities:
• Doing Visual & Dimensional Inspection at various stages of manufacturing of various components of Turbine & Generator
• Doing Vendor & Incoming Materials Inspection. Doing Required Destructive & Non Destructive Testing at Vendor Site. Reviewing the Heat Treatment Charts (Graphs)
• Preparing Techniques, Procedures & Final Approval Report of NDT. Performing NDT on job & updating the Job Status.
• Preparing Non Confirmative Reports & On Shop Inspection Plan as per the Requirements. Conducting internal audits.
• Working on QAP/ ITP for Incoming Material as well as for Job Allocated to Contractors & Preparing all the required Documents stage wise as per the QAP.
• Communicating with Vendors, Suppliers & Third Parties as per schedule
Sept. 2006 – Mar. 2007 Germanischer Lloyds Industrial Services India ltd.
QA/QC Engineer
Projects:
• Worked for DUPL (Dahej-Uran Pipe line Project) Gas Line Project of GAIL/Tractebel Engineering at PSL Limited.
• AGDP (Ahmedabad Gas Distribution) Project of Gujarat Adani Energy Limited. For High Density Plastic Gas Pipe Line. At Pen Walt Angru, Baroda + 3LPE Coating of ERW Pipes at Jindal SAW Mundra.
• Worked on SSWJ Project Phase II of Indonesia for Pipeline Grissik to PagardewaAt Welspun, Dahej.
• Syrian Trans Gaz-Arab Gas Pipe Line project at Jindal Saw Ltd. Mundra, Gujarat + 3LPE Coating of the Same
Job Responsibilities:
• Online Inspection from Raw Material to Final Product, Welding, Testing, Surveillance, Expediting, NDT, Documentation, Procedures, Etc as per the Applicable Code, Standard, Project/Client Specification, At Manufacture Unit, In Behalf of Client (Purchaser). Also NDT, Welding, Inspection, Erection at site.
• Also Doing the Inspection at Vendor place (Site) of Vessels, Columns, Pr. Tanks, Vaporizers, Pipes, Fittings, Forgings, Pr. Plastics Pipes, Etc. Verify the Mill test Certificates & Material, Witnessing all required testing.
• Communicating with the Client & Manufacturer about the project related matters, maintaining the project status etc.
Jan. 2006 – Aug. 2006 Inox India Ltd.
Quality Executive
Job Responsibilities:
• Making QAP / ITP for Incoming Material & Inspection/Clearance of the same.
• Detail Study of P.O & Client Specification for Particular Job + Q.A P. Preparation of the Same & get Approved by TPI & as well as Client
• Welding Procedures + Welder Qualification & Preparation of Shop Weld Plan, Maintaining the NDT, Production Stages, Testing, Quality Progress Status.
• Reviewing of final Quality & Testing Documents like, UT, MPT, DPT, Vacuum testing, Helium leak testing, Hydro Testing Reports, Material Identification & In process Inspection Reports, Operation & Maintenance Manual before Submitting to Client or TPI.
• Communicating with TPI & Client as per Inspection Scheduled & Makes all required Arrangements for Inspection.
• Communicating with Planning, Purchase & Production to provide them the Special Requirement of the Project, Material & Testing as per contract & P.O In view of Quality Vendor Approval / Expediting with Vendor (Sub contractors) on the basis of Pending / Cleared Material or Project Status.
• Responding to all queries for Client & TPI as well as other company Department.
July 2005 – Dec. 2005 Reliance Industries Ltd.
QA/QC Inspector
Inspection Commodities:
• Structural Foundation Frames & Support Structures (Heavy & Miscellaneous)
• Skid Modules
• Columns
• Boiler Drums, Safety Valves, Water Wall Panel, Pipe Ducts.
• Shutdown Inspections
• Pipes & Fittings
• Conical/Tubular/ Polygon Towers,
• Steam Drums
• Lifting Jigs, Crane Beams, Crane Supports.
• Columns, Chemical Storage Tanks.
• Heavy Pressure Steam Lines, Pressure Vessels & Pipe lines
Job Responsibilities:
• Get approved Quality Assurance (ITP) & Approved WPS for Shop floor fabrication as well as for Modification on Live (In Service) Equipments & Making Planning Schedule accordingly for the same.
• Inspection during fabrication of Spools, Vessels, Columns, Heaters, Fittings on Shop Floor as well as on site equipments under modification as per Approved Drawing & QAP.
• Monitoring Welding Parameters during fabrication, Weld Visuals & Carried / Witnessing all required NDT as per the approved QAP & Drawing.
• Post weld heat treatment as per mentioned H.T. Cycle, Material Specification, welding Process + Review of Heat treatment graphs. & witnessing the Hydro test for pipe lines as well as vessels.
• Inspection of Material receiving for fabrication & Review of Test Certificates +Surveillance Verification of all Inspection & Testing Reports from Sub Contractors before final Clearance of Loop / Line files & Submission to the concern Department.
• Communicating with Execution, Operation, Process & Safety for making all the required Arrangement before going for WOLE (Welding on Live Equipments)
Apr. 2000 – June. 2005 Tube Products Incorporates
Inspection Engineer
Job Responsibilities:
• Inspection of Raw material & Verification of mill test certificates against applicable codes, Specification, Retesting if required for cross checking.
• Detail study of Purchase Order placed by Client & Preparing the Q.A.P & Testing plan as per P.O, Material requirement & Client’s Technical Specification + Get approval from client as Well as from Third Party.
• Carry out in process & Final Inspection like, Raw material Identification, Fit-ups, Weld Visual, Heat Treatment, Final Dimension & Preparing stage wise Inspection / Testing Reports.
• Carried out /Witnessed all required Destructive & Non Destructive Testing like, Tensile, Chem. PMI, IGC “E”, Impact, UT, RT, MPT, DPT as per QAP/Tech. Specification/ P.O etc.
• Offering the fittings / Products to the Third Party & Approving the Test Certificates, TPI Release Note, Final Quality Documents preparation & Submission to Client.
• Inspection of painting and coating of structures.
• Witnessing adhesion test and holiday test of outside coal tar tape coating.
PERSONAL DETAILS
Present Adderss
Ajman One Towers
Tower-10, Flat-201
Opp. Honda Showroom,
AJMAN, UAE
Contact No : 00971 502605851 (Mobile-UAE)
00971 67478000 (Res- UAE)
0091 – 9723812944 (For India)
Email: vivekagni82@gmail.com