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DANIEL GREYLING

Candidate ID: 1538484

Career Summary

Non-Destructive Testing experience on Construction & Maintenance Projects (RSA & International) – in Power Generation, Mining, Petrochemical, Oil and Gas. Worked in various countries around the world.

Skill Set

Non-Destructive Testing

Professional Information

Total Experience : 23

Nationality : South Africa

Qualification Level : High School & Equivalent

Job Function : Quality / Testing

Work Location Preference : Kuwait, Bahrain, Oman, Saudi Arabia, Qatar, UAE

Detailed Profile

PERSONAL INFO
Full name : Daniel Jacobus Greyling
Address : No. 7 – 12th Avenue, Mossel Bay 6506, South Africa
Nationality : South African
DoB : 13-11-1975
Language : English / Afrikaans
E-mail : daniel.greyling@kadako.com
Skype : danielgreyling
Mobile : +27 82 450 9651
PCN No. 211293 (08/2003 – 04/2018)
ISO 9712 (05/2018 – 06/2023)

PROFILE
NDT Level III (PT / MT / RT / UT / ToFD / Phased Array)
20+ years’ Non-Destructive Testing experience on Construction & Maintenance Projects (RSA & International) – in Power Generation, Mining, Petrochemical, Oil and Gas.
? NDT Quality Assurance / Quality Control.
? Manpower, equipment and resource management.
? Developing procedures and techniques.
? Drafting of Project Specification NDT requirements.
? NDT System qualifications (AUT/Phased Array)
? Codes & Standards used: API, ASME, AS, AWS, BS, BS-EN, DNV, ISO
? Author of paper presented at the 19th International Metallurgy and Materials Congress 2018 in Turkey.
Titled: Detailed Implementation of Automated Ultrasonic Testing (AUT) on one of the World’s Largest Pipelines – TANAP
CERTIFICATION
Basic NDE Level III ISO 9712
Basic Radiation Safety ISO 9712
Magnetic Particle Testing ISO 9712 Level II & III
Dye Penetrant Testing ISO 9712 Level II & III
Radiographic Testing ISO 9712 Level II & III
Ultrasonic Testing ISO 9712 Level II & III
Phased Array Inspection ISO 9712 Level II & III
Time of Flight Diffraction ISO 9712 Level II & III
Welding Inspector 3.1 CSWIP Course Only
BOSIET (Baku, Azerbaijan) Expire 2021
SUMMARY OF POSITIONS
? Project NDT Level III Engineer – Turkey - 2015 – 2019
? NDT Level III AUT Supervisor / Project Manager – Australia - 2014 – 2015
? Project NDT Level III – Australia - 2010 – 2014
? NDT Level III Project Leader – Kazakhstan - 2009 – 2010
? NDT Consultant – Middle East - 2009 – 2009
? NDT Service Manager – Kazakhstan - 2006 – 2009
? Senior NDT Operator – Netherlands / India / Kazakhstan - 2005 – 2006
? Project Leader – NDT – KSA / Oman / Qatar / UAE - 2002 – 2005
? NDT Supervisor – Oman - 2001 – 2002
? Senior NDT Operator – Saudi Arabia / Qatar - 2000 – 2001
? NDT Operator / Senior NDT Operator – RSA - 1995 – 2000

INTERNATIONAL CONTRACTS
TANAP Project TANAP - Turkey
Gorgon Project Chevron - Australia
Shutdown YARA Ammonia Plant - Australia
QCLNG Pipeline QGC (BG Group Business) - Australia
Piping Material Replacement Project KPO/BONATTI - Kazakhstan
Crack detection on reactors Saudi Aramco - KSA
Crack detection on reactors YANSUB - KSA
LTHA survey – Offshore platform ZADCO - UAE
LTHA survey, Oil refinery Das Island, ADMA-OPCO - UAE
Kashagan Experimental Field Project AGIP KCO - Kazakhstan
SGP & SGI Projects (plant and field pipeline) Tengiz, Chevron - Kazakhstan
Jamnagar (complex geometry) Reliance - India
Bridge deck inspection Rÿkswaterstaat - Netherlands
Heavy wall fabrication of reactor vessels Verolme Special Equipment - Netherlands
Crack detection on reactors Yara, Fertiliser Plant - Netherlands
LTHA survey, Oil refinery Das Island, ADGAS - UAE
LTHA survey, Messaieed NGL plant Qatar Petroleum - Qatar
CCGI / ToFD inspection on pipelines Petroleum Development Oman - Oman
Rig jack up leg inspection RasGas Dry Dock - Qatar
Inspection on plant piping and reactors Saudi Aramco, Rastanura - KSA

Period April 2015 – June 2019
Employer TANAP / WorleyParsons
Country Turkey
Project TANAP Project (56” x 1334km / 48” x 463km / 2 x 36” x 18km offshore) with related facilities: 49 Ball Valve Stations, 4 Metering Stations and 7 Compressor Stations.
Position NDT Level III Engineer (Technical Authority)
Pipe Mills
• NDT Level III of the MPQT team (Spiral Pipe manufacturing – Turkish pipe mills)
• Review and approve NDT procedures to be implemented by the pipe mills.
• Witness and approve AUT system performance.
• Evaluate and verify all NDT activities being carried out in the pipe mills.
• ITP and procedure review and approval for final production to start.

Construction of Pipeline and related Facilities
• Support Project QA/QC Manager;
• Overall responsibility of NDT on the project;
• Witness and approve AUT Project Specific Procedure Qualification in accordance with DNV-RP-F118
• Witness PAUT Procedure Qualification in accordance with ASME V Article 4 Mandatory Appendix IX
• Review and approval of proposed NDT Subcontractors;
• Review NDT procedures for pipeline and facilities construction;
• Audit Field Quality Control Inspectors and contractors;
• Outline duties for NDE Level 2 and Level 3 Specialists.
• Review and approval/rejection of RFI’s and DVR’s related to NDT;
• Ensures all Project approved NDT procedures are up to date and to the latest revisions;
• Liaise closely with project inspectors and contractors on a daily basis;
• Supervision of Client Representative NDT Level 2 and 3 personnel;
• Follow construction activities to ensure NDT works are on schedule;
• Provide a daily report to management, highlighting any delays or areas of concern;
• Provide support to contracts administration department ensuring contractual obligations are being met by NDT Sub-contractors.



Period July 2014 – February 2015
Employer STORK Technical Services
Country Australia
Project(s) Gorgon Project Chevron (Barrow Island) / YARA Ammonia Plant Major Shutdown
Position NDT Level III Supervisor / Project Manager
Gorgon Project Chevron – Barrow Island

AUT supervisor
• Responsible for AUT crews carrying out inspection.
• Daily coordination of manpower.
• Tracking work load and progress through NDT requests, site tracking systems to identify any back log and give feedback to Client and Project Management.
• Providing feedback to Project Manager on production and information for monthly KPI report.
• Audit AUT weld data and calibrations for compliance with project approved procedures.
• Arrange and oversee operator approval and proficiency tests with Client.
• Interpretation of data and subsequent reporting.
• Equipment control to ensure all equipment is up to date with calibrations.
• Monitor that personnel certifications are valid and current.
• Procedure review and approval.

Project Manager
• Oversee daily operations of project and serve as center point of contact to Client.
• Monitor progress of project to ensure that milestones and performance indicators are met.
• Track manning and resource supply to meet project demands.
• Submit monthly KPI reports to Senior Management.
• Review consumable and stock inventory.
• Review and approve 3 month stock forecast and orders.
• Review and monitor Health and Safety site audits carried out by HSE representative.
• Review and approve personnel roster to ensure sufficient coverage are on site and future mobilization dates are met.
• Review and approve daily submissions of timesheets and overtime requests.
• Monitor daily production reports and provide feedback to Client.
• Deal with any complaints from the Client and provide solution and or rectify by investigation and reporting.
• Report, investigate and close out any HSE breaches to Project HSE Policies.
• Ensure compliance with Company Project Quality Management Plan.
• Ensure compliance with Project Specifications and Procedures.

YARA Ammonia Plant Shutdown

• Supervise ToFD and Manual UT inspection of 24” x 60mm 2¼Cr1Mo welds.
• Supervise Phased Array inspection of 24” x 60mm Stainless Steel welds.
• Interpretation and reporting of ToFD and Phased Array data.
• Advanced Inspection Technique development.

Period November 2010 – January 2014
Employer DNV GL
Country Australia
Project(s) QCLNG Pipeline (42” x 540km)
Position Project NDT Level III
• Acting NDT Consultant during final draft of pipeline construction specification.
• Responsible for Client review of all contractors and vendors NDT procedures associated with project.
• AUT/PAUT data review (Rotoscan/PipeWIZARD/Tomoview/UTScan).
• Surveillance of all NDT activities throughout the project (pipeline plus related facilities including Narrows crossing).
• Oversee and approve Qualifications and Validations of AUT Systems (Rotoscan / Pipewizard / UTScan®) in accordance with DNV-OS-F101 Appendix E & DNV-RP- F118.
• Review and approval of NDT personnel CV’s for project work.
• Implement proficiency tests to evaluate competency of NDT operators.
• Supervise client representative AUT auditors.
• Conduct NDT related audits to ensure project specification, code and procedure requirements are implemented and subsequent compliance.
• Report to Project Manager on all aspects of NDT being carried out.
• Manpower schedule and inspection coverage.
• Assist with visits to mechanical test house to witness mechanical testing of WQT’s, PQR’s and welding consumable batch tests.
• Support QC Manager, QC Engineer and Certifications Engineer with document review (ITP’s / Material Certificates / Vendor Accreditations (NATA & ISO) / Pipe Books) and materials inspection of various vendors and their products arriving at contractor stores.
• Review regular Talisman (Pipeline Tracking system) reports submitted by the contractor for production, welder repair rates and NDT progress.
• NDT Contractor MDDR review of final documentation hand over for completions and pre-commissioning.
• Support Client during Arbitrational proceedings for three years after completion of project.
• Represented Client in arbitration proceedings.

Period May 2009 – October 2010
Employer NDT Service LLP
Country Kazakhstan
Project(s) Unit 2 MRP (Material Replacement Project - A182 F22, 2 ¼ Cr 1 Mo)
General Projects - Wellheads and flow lines / Train 4 - New Constructions
Position NDT Level III Project Leader
• Manage day to day operations.
• Convene with supervisors regarding progress and requirements.
• Plan and forecast resource availability and manpower.
• Coordinate placement of manpower and equipment to soot project needs.
• Communicate with client construction management and QA/QC on daily progress required and production needs.
• Ensure QA/QC is maintained and safety protocols are maintained.
• Providing consultation regarding inspection capabilities and limitations.
• Advisory on alternative methods to compliment standing methods.
• Oversee procedure and technique validation in accordance with ASME CC2235-9.
• Final data review on behalf of client (Bonatti).

Period March 2009 – May 2009
Employer Cooperheat/STORK Middle East
Country Saudi Arabia / UAE
Project(s) ToFD inspection – Crack detection on reactors – Saudi Aramco
ToFD inspection – Crack detection on reactors – YANSAB (Saudi Arabia)
LTHA survey / Fitness for Service (UT / CGI / ToFD) onshore and offshore – ZADCO /
ADMA-OPCO (Das Island)
Position NDT Consultant
• Inspection surveillance of company personnel carrying out advanced inspection.
• Ensure QA/QC is maintained.
• Ensure all aspects of advanced inspection are carried out within the limits of the inspection method and procedures approved.
• Providing consultation to Clients regarding inspection capabilities and limitations.
• Advisory on alternative methods to compliment standing methods.
• Responsible for overseeing data collection, interpretation and final reporting.
• Review and approve procedures and technique sheets.
• Validation of procedures and technique sheets.

Period October 2006 – February 2009
Employer NDT Service LLP
Country Kazakhstan
Project(s) Second Generation Project & Sour Gas Injection Project - Chevron
Kashagan Experimental Field Project - AGIP KCO / ERSAI / Rosetti / Keppel
Position NDT Service Manager
• Inspection surveillance of company personnel carrying out NDT.
• Ensure QA/QC is maintained for NDT services provided to clients.
• Responsible for maintaining all company NDT QC records.
• Ensure all aspects of NDE are carried out within the requirements of project standards and specifications.
• Review inspection procedures and technique sheets for NDT methods to be carried out.
• Communicate with construction management and QA/QC on daily progress and production.
• Submit monthly reports on production and progress to company senior management.
• Keep track of personnel qualifications – expirations and renewals.
• Verify new employee’s capabilities in applicable NDT methods.
• Conduct and witness proficiency tests.
• Deal with client complaints and queries.
• Consult with clients and subcontractors country wide as company advanced inspection consultant relevant to advanced inspection methods (Phased Array, Time of Flight Diffraction, CCGI – Corrosion Colour Graphic Imaging, GUL – Guided Ultrasonics).
• Assist clients in planning and performing corrosion monitoring programs.
• Review NDT / advanced inspection data interpretation and reporting carried out by technicians.
• Sign off inspections in construction pipe books relevant to advanced inspection carried out in lieu of radiography.

Period August 2005 – September 2006
Employer Sonovation BV
Country Netherlands / India / Kazakhstan
Project(s) Complex geometry ToFD inspection of node fit up to reactor – Reliance (India)
Bridge deck inspection for cracking – Rÿkswaterstaat (Netherlands)
Heavy wall fabrication of vessels - Verolme Special Equipment (Netherlands)
Crack detection on reactors - Yara, Fertilizer Plant (Netherlands)
Position Senior NDT Operator
• Inspection surveillance of company personnel carrying out NDT.
• Assist in conducting internal audits to ensure NDT QA/QC is maintained within the company and with the service provided by the company.
• Client interface on a daily bases on and off projects.
• Supervise advanced inspection team.
• Reviewed inspection procedures, technique sheets and compiled ITP’s relevant to projects at hand.
• Assist management in project planning and resource availability.
• Coordinate placement of manpower and equipment to soot project needs.
• Review advanced inspection data interpretation and reporting.

Period December 2002 – July 2005
February 2000 – October 2001
Employer Cooperheat/STORK Middle East
Country UAE / Saudi Arabia / Qatar
Project(s) LTHA survey / Fitness for Service (UT / CGI / ToFD) – ADGAS Das Island
Plant pipe work inspection – Saudi Aramco
Vessel inspection - RasGas
Position Senior NDT Operator / NDT Supervisor
• Assist client and management in project planning.
• Procedure validation of inspection methods prior to project start.
• Equipment capability verification during procedure validations.
• Supervise NDT personnel.
• Compile ITP’s.
• Carry out field audits on inspection personnel to maintain QA and project specification requirements.
• Reviewed inspection procedures, technique sheets and compare with ITP’s relevant to LTHA project.
• Liaised with plant production team and control room prior to implementation of ITP’s.
• Advanced inspection data interpretation and reporting.

Period November 2001 – November 2002
Employer PSL/AGR
Country Oman
Project(s) Pipeline internal corrosion survey (Automated Ultrasonic Color Graphic Imaging)
PDO (Petroleum Development Oman)
Position NDT Supervisor
• Procedure preparation and validation – Shell, Netherlands
• Assist production by planning and schedule inspection to be carried out, to minimize outage of flow lines and production lines.
• Maintain equipment calibration records.
• Compile reports relevant to findings of inspection carried out.
• Repeat inspection periodically.
• Establish monitoring schedules based on findings from preliminary and secondary inspection surveys.