About : A diploma in Chemical Engineering professional with over 16 years of experience in the field of manufacturing operations viz., Fertilizer and petrochemicals, In my current position as Deputy Manager PAP, in Krishna Phoschem Limited. I oversee all plant operations including staff supervision production output overall quality efficiency control and other related duties. I am a dedicated professional who sees projects through to completion; I’m organized and efficient in keeping production on schedule. In addition I am a good communicator who makes sure my team is always aware of expectations. have a strong understanding of what it takes to make a plant run without issues or problems producing maximum output.
I would love to bring my know-how to increase Industrial production as your new member in your team and help your company run as smoothly and efficiently as possible.
Effective Player in preplanning of maintenance activities and make availability of resource before the breakdown of equipment.
Efficient Player in forecast of the production depending on the shutdown plan or availability of raw material and plant.
Academic Qualifications:
Bachelor in Business Management -HR and Training , Andhra university , Visakhapatnam, India ( CGPA 7.0)
Diploma in Chemical engineering – State Board of technical education and training, Hyderabad. Percentage: 64.5%.
SSC: State Board Of Secondary Education: Andhra Pradesh, Percentage: 79.5%.
Other Certifications:
International Diploma in safety from Nebosh :Ongoing
Nebosh Process safety Management: Completed May 2023.
International General Certification from Nebosh : completed February 2022
Certified Fire watch from Maaden
Certified Permit issuer from Maaden
Certified DCS operator from Yokogawa trained in Coromandel international ltd.
Certified Gas tester in Maaden
Detailed Organizational experience:
A. Krishna Phoschem Limited: (Ostwal Group)
Position : Deputy Manager - Operations Phosphoric acid
Duration: Feb 2023 – Till date
Key Objectives:
Commissioning of Phosphoric acid Plant
Preparation of SOP and generating commissioning reports
Preparing Production report and reporting to top management about status of the Plant running condition.
Preparation of PID’s and PFD for the plant operation
Discussion with vendors for suitability of the Pumps and equipment that suits the process.
Diminish project gaps, training employees on best practices and field hazard awareness while assessing/improving organizational training needs.
Streamlined efficiencies, executing data trending process including root causes, JSA hazards and field audit findings.
Develop corrective action time line, inspecting facilities to identify discrepancies.
Ensure regulatory and employee protection compliance, creating and implementing new safety management systems and updating of safe operating procedures and controls
Mitigate risk, effectively interpreting laws, regulations and Corporate Policies regarding employee health, safety, and environmental compliance.
Leadership in executing incident investigations, reporting and corrective action implementation.
B. Ma`aden , Saudi Arabian Mining Co. Group,
1. M/s Maaden Wa’ad Al shamal Phosphate company (MWSPC)
Duration: July 2016 to Jan 2023:
Positions served : Commissioning Lead / Senior Operator
Plant: Upstream Division Phosphoric acid production
Key Objectives As Senior Operator:
Monitoring of equipment conditions and reporting for the maintenance prior to Failure of equipment
Monitoring of deviations in any Safe operation conditions and taking corrective actions in field and through DCS system.
Monitoring of any unsafe acts and conditions in the area and reporting for corrective actions also reporting through the Safety related system for further investigation and records (Hemaya).
Preparing and Planning of unplanned shutdowns to reduce break down of the plant thereby improvement in daily production
Pre- commissioning and commissioning of new equipment and new production units.
Prior Information and planning of planned activities for any equipment failures by raising work request to Maintenance personnel through oracle based work request system.
Updating the daily activities through shift reports and daily production reports
Monitoring the incoming raw material quality and reporting the deviations for the upstream to improve the quality of raw materials based on the plant condition
Communication to downstream and upstream supplying units for any breakdowns in the plant in reducing the loads.
Training of my fellow workers about the process and new procedures
Preparation or updating of Safe Operating Procedures and limits.
Root cause analysis for any equipment failures and avoid further breakdown.
2. Maaden Phosphate company (MPC)
Duration: April 2014 to July 2016:
Plant: Phosphoric acid plant ( 3 trains)
Positions served :
Senior Operator
DCS Operator
Key Objectives :
Monitoring of equipment conditions and reporting for the maintenance prior to Failure of equipment
Monitoring of deviations in any Safe operation conditions and taking corrective actions in field and through DCS system.
Monitoring of any unsafe acts and conditions in the area and reporting to supervisor for corrective actions also reporting through the Safety related system for further investigation and records (Hemaya).
Preparing and Planning of unplanned shutdowns to reduce break down of the plant thereby improvement in daily production
Monitoring of quality from Raw materials till end Product in different stages of production
Prior Information and planning of planned activities for any equipment failures by raising work request to Maintenance personnel through oracle based work request system.
Monitoring the incoming raw material quality and reporting the deviations for the upstream to improve the quality of raw materials based on the plant condition
C. Coromandel International Limited
Duration: Jun’09 – Apr’14
Plant: Technology Department – (Granulation and Phosphoric acid plants)
Position Served:
Field Operator
DCS Operator
Key Objectives :
Gained operational experience in various pumps, reactors, heat exchangers, pipe conveyors, compressors, elevators, conveyors, belt filter, vacuum pumps, and evaporators.
Ensured control of process parameters & equipment's condition monitored through recordings from instruments, flow meters, panel indicators, and monitors for warning signals to verify conformity of process conditions to plant standards.
Feasibility Study of various rock composition in Production of SSP.
Study of Different granulators and their impact on process of granulation
Investigating and providing solutions for the problems occurs in various stage of production.
Striving to rectify the problems from reviews obtained from the market and taking necessary corrective actions in improvement of product quality.
Study of different technologies in production of same products through different routes by varying of raw material and optimizing production cost.
Identifying of new customized grades and study of production routes, Cost factors and sending the samples to field study and obtaining the detailed report with results and analyzing them before launch of new product.
D. The Andhra Petrochemicals Limited,(APL) Visakhapatnam:
Duration: Dec ‘07 to June ‘09
Position Served: Field Operator
Key objectives:
Gained experience in operating of various equipment like Compressors, reformer, Naphtha Cracking Unit, Cooling towers, Offsite and tank farms.
Handled area shutdown activities
Worked as a support for fire team by operation of fire hydrant pumps.
Monitoring and startup of reformer and compressor safely during plant trip condition.
Ensured control of process parameters & equipment's condition monitored through recordings from instruments, flow meters, panel indicators, and monitors for warning signals to verify conformity of process conditions to plant standards.
Special Assignments & achievements:
Study of different types filter cloth to be used for phosphoric acid filtration to improve production
Study of various customized products in fertilizers and specialty nutrients divisions.
Study of different blends of rock phosphates that improve production
Trails were done to produce SSP with different rock blends in Coromandel fertilizer limited.
Improvement of technology in producing 54% acid from Foskor rock (food grade acid).
Study of different types of Defoamer and dosages effect on production.
Study of alternatives for the additives of reactive silica and diatomaceous earth to reduce production cost and improve productions.
0.5 yrs
2006 : June to November
Andhra Sugars Ltd
As Industrial trainee(college internship)
0.5 yrs
2006 November to 2007 May
LG Polymers
As Industrial trainee(college internship)
1.5 Yrs
2007 december to 2009 May
M/s Andhra Petrochemicals limited
Field Operator - Reformer
4 yrs 9 months
2009 June to 2014 April
M/S Coromandel international limited
DCS Operator
2 Yrs 3 month
2014 April to 2016 July:
Maaden Phosphate Company
Lead Operator
6.5 yrs
2016 July to 2023 Jan
Maaden Waad Alshammal Phosphate company
Lead Operator/ Shift Supervisor
2 months
2023 Feb - till date
Krishna Phoschem Ltd.
Deputy Manager - Operations
Skills:
Personal:
Team Leader and Player
Fast paced learner
Adaptability to change
Collaborator
Optimism
Knowledge of safety standards;
A great knowledge of machine mechanics;
Physical fitness and efficiency;
Reliability and attention to detail;
Multitasking and cooperation;
High communication skills;
Making the right decisions as well as solving problems.
Loyalty
Balanced work under pressure
Positive thinking
Computer:
MS Office : Intermediate
Excel : Proficient
Oracle ERP application User
Purchase request Creation in Oracle
Work request creation in Oracle
Business Report writing skills
Language :
English: C1 (IELTS CEFR Level)
Hindi: Advanced
Telugu : Expert
Equipment handled :
Pan Granulators
Drum Granulators
Pelletizers
Inclined base drum granulator
Reactors
Evaporators
Scrubbing systems
Fluorine Recovery units
Ball mills
Centrifugal pumps ( Horizontal and vertical)
Vacuum Pumps and related equipment’s
Clarifiers
Tank farm ( Open Tanks and closed tanks)
Conveyors
Steam System ( LP and HP)
Plate type Heat Exchangers
Shell and tube heat exchangers
Compressors
Belt filter
Pan filters
Crushers and Cyclones,
Conveyors and recliners,
Compressors Single and multi-stage
Reformer
Naphtha cracking unit
Cooling towers and off sites
Industrial trainings:
? M/s L.G. Polymers
Units trained:
General purpose polystyrene production
Low Density polystyrene production
Expandable polystyrene production
High impact polystyrene production
Colored polystyrene Production
Equipment:
Extruders
Steam shell styrene reactors
? M/s The Andhra Sugars Limited
Units trained:
Distillery unit
Aldehyde unit
Salicylic acid unit
Sugar plant
Effluent treatment plant
Equipment:
Distillation columns
Reactors
Heat exchanger
Digesters
Conveyors
PERSONAL DETAILS:
Name : Prasanth Varma Pinnamaraju
Father Name : Late Narasimha Raju Pinnamaraju
Date of Birth: 15th October 1988
Address: M.I.G-I-477/478, FLAT NO: 303,
Sai Residency, Near Ramalayam,
P.M.Palem, Visakhapatnam- 530041, Andhra Pradesh. India
Nationality: Indian
Marital Status: Married
Passport No.: Z6597485 (valid till: 05/04/2032)
Visa Status: Work Visa
Salary
Overseas India
Currency USD INR
Last salary CTC 60000 on hand 12 lakh
Expected CTC 72000 on hand 15 lakh