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Khaled Elfeel

Candidate ID: 1560827

Career Summary

Engineering Graduates/PG with 23 years experience in Production / Manufacturing functional area

Skill Set

Production Manager

Professional Information

Total Experience : 23

Nationality : Egypt

Qualification Level : Engineering Graduates/PG

Job Function : Production / Manufacturing

Work Location Preference : Kuwait, Bahrain, Oman, Saudi Arabia, Qatar, UAE

Detailed Profile


Curriculum Vitae

Personal Information

Name : Khaled abdel rahman mahmoud elfeel
DOB : 29 Aug. 1964
Nationality : Egyptian
Marital status : Married
Place of Birth : Qena, Egypt
Contact Address : 20 Shabab October, flat 25 - Port Said - Egypt.
Contact Tel. Numbers : (Mobile):
+971508936915
+201006622313
(Home)
+20663680750
E-Mail Address : khelfeel@yahoo.com
Education

University Degree : B.Sc. Mechanical power engineering
University : Alexandria University
Faculty : Engineering
Graduation year : 1987
Languages

Mother tongue Language: Arabic Degree: Excellent
: English Degree: Very Good
Information & Computer Skills:

Microsoft Excel,
Presentations Design; Power Point,
Word Processing; Word,
Lotus Notes
Job History & Professional Experience:

1-Job title : Liquid Project Manger

Start: 2-2-2015 till now
Employer : El Teital for detergent & soap industry
Employer Country : Khartoum, Sudan
Start: 2-2-2015
Job description:

Started as Production manager for 2 years ,was responsible for all activities and process of Fatty acid plant, toilet and laundry soap production , implementing production formulas, improving and evaluating overall equipment effectiveness, plans and making production trials, enhancing processing and batch timing, following up analysis and material consumptions, modifying formulas according to processing conditions. Ensuring continual process development, implementing professional preventive maintenance systems, comply all process with safety and environment regulations.
Then dedicated for liquid plant project as Liquid Project Manager,

In 2 years I started my project from scratch till product launching in May. 2018 by the following achievements :

Study for liquid products in the Sudanese market in DWL from quality and price wise.
Analyzing all the local and imported products.
Budgeting the required capex (Mixing, filling, blow molding, printing ,shrinking water disinfecting machines)
Defining the plant lay out (machines , storage tanks ,pumps and the feeding lines)
Set up the suitable formulas to lead the market.
Defining the required RM and Packaging design.
Leading the packaging design (performs, bottles, caps, lables, outer carton, tray, shrinking film).
Establishing microbiology lab for liquid plant with the whole required devices.
Defining the liquid staff for processing.
Training the staff.
Implementing FAT for machines in (India, Germany and Italy) and SAT in house.
Creating new products and formulas to expand the portfolio (Laundry detergent HF & LF , cleaning Gel, Glass cleaner).
Set up SOP for liquid plant and process for ISO certificate preparing.
Implementing safety and hygiene precautions to secure staff and products.
Supervise the monthly inventory and waste control.

Reporting:
Reporting to GM

Reports :
Yearly production plan according to SFC
Daily production schedule with achievements and follow up.
Daily, monthly and yearly reports
Productivity report
Reporting plant needs and investments according to department budget .

Previous employment
1-Job title : plant Manager

Start: 1-11-2013 – 31-1-2015
Employer : Safa & Marwa for soap and cosmetics
Employer Country : Port Said, Egypt
Start: 1-11-2013
Job description:
Plant manager is responsible for all activities and process of soap & cosmetics and detergents for our own or as toll manufacturing, following up analysis and material according to processing conditions. Ensuring continual process development, implementing professional preventive maintenance systems, responsible for insuring SHEQ roles and production schedules as set by production manager, following up plant budgeting and expenses .

2-Job title : Liquids plant Manager

Start: 9-7-2001 – 31-3-2012 (10 years & 8 M)
Employer : HENKEL for detergents and chemicals industries
Employer Country : Port Said , Egypt
Job description:
Liquid plant manager is responsible for all activities and process of liquid detergents as implementing production formulas , plans and making production trials, enhancing processing and batch timing, following up analysis and material consumptions, modifying formulas according to processing conditions. Ensuring continual process development, implementing professional preventive maintenance systems
responsible for filling processes (machine capacities, efficiencies, production plans, studying KP & IP plans, machine choice, participating in FAT & SAT for new machines, staff development, SAP implementation, SHE objectives and targets achievement, achieving target dialogue & KPI's (volumes, processing cost, QIB (quality in the box), OEE & MOEE) following up budget., evaluating toll manufacture, toll manufacturing planning and follow up.

Main Tasks

Execute and monitor detergent liquid production and its plan (mixing & filling )
Control of cost centers & consumption of material (RM,PM)
Develop new products.
Optimize production by technical measures and organization.
Introduce and follow up Henkel production procedures & production manual.
Staff management "information, continual improvement, motivating, developing and promoting".
Responsible for SHEQ (Safety, Health, Environment and Quality) in the plant.
Responsible for investment and projects.
Responsible for ISO standard procedures (preparing, implementing, auditing).
SAP system responsibilities.
Responsible for hygiene implementation in liquid plant (products, devices and staff)
Responsible for toll manufacturing process.
Responsible for manufacturing cost and KP follow up,QIB (Quality In the Box),OEE (Over all Equipment Effectiveness) and MOEE (Mechanical Overall Equipment Effectiveness)
Leading liquid plant(300 head count,22 MLE yearly budget, 65 T tons yearly production),
Liquid equipment assets {net book value 50 MLE}
Reporting:
Daily production schedule with achievements and follow up.
Daily, monthly and yearly reports
Productivity report
Reporting plant needs and investments according budget.
Report for other departments
Reporting to SC director

3- Job title : Production Engineer

Employer : Eimco for Lighting
Employer Country: Port Said, Egypt
From: 1-1-1997 to: 1-7-2001 (4.5 years)
Job description: Operating and maintenance of injection and blowing plastics machines (from 50 to 1300 tons) to manufacture light devices using acrylic, PC, PA, PP, PVC

4- Job title : Operating & maintenance Engineer

Employer : Abo Elgadayel establishment
Employer Country: Mecca-KSA
From: 22-11-1992 to: 1-7-1996 (4 years)
Job description: operating and maintenance projects of water and sewage pumping stations in Taif & Mecca.

5- Job title : Design Engineer

Employer : CAC for cooling & air-conditioning
Employer Country: Cairo-Egypt
From: 2-4-1992 to: 1-11-1992 (7 months)
Job description: designing the suitable air-conditioning equipments for various places according heat loads for domestic and central air conditioning.

6- Job title : Sales Engineer

Employer : ECTRA for consulting & trading company
Employer Country: Cairo-Egypt
From: 1-5-1991 to: 1-4-1992 (11 months)
Job description: sales of Linde forklifts, reach trucks, electric tractors and containers handling

Training Courses
Previous Courses:
7 Habits for highly effecective people
Internal QMS auditor ISO 9001:2000
ISO 18001 Internal auditors
situational leadership ||
decision base
Tango (business from knowledge)
6 Sigma (Quality processes improvement)
OSHA training course
Team building skills
Hygiene and Microbiology
Creative problem solving & Decision making skills
Coaching, staff development.
Hobbies
Running marathons.
Playing basketball & volleyball
Traveling.