Mohamed El Sayed Abdul Aziz Hussien Shehata
Personal Info:
Date of Birth: 28th April 1978. (Kuwait).
Nationality: Egyptian.
Postal Address: 8 El Hafiz St. Moharem bek, App. No.7, Alexandria, Egypt.
Marital Status: Married and have children.
Contact numbers: +20 3 3084205 +20 1221433675 +2010 23 130 155 (Roaming Cell Phone).
E mail contacts: zanak512@yahoo.co.uk moh.shehata14@yahoo.com
Spoken Languages: English (Fluent) Arabic (Native).
Objective:
To seek a challenging position as/or QAQC & Inspection Manager, QA/QC Coordinator, QAQC Procurement Lead, PMC/EPC QC Engineer, QC Supervisor, QC Piping / Pipeline Welding & NDT Lead Inspector Mechanical Vendor Inspector & Third Party Inspector, Material Inspector and Expeditor for EPC/TPI/Vendor/PMC, and Clients Representative for Consulting & Engineering Companies.
Experience Summary:
I have 19 years experience in Quality Assurance, Quality Control, and Quality Management, worked and varied within construction, fabrication, welding & installation of piping and pipeline systems, well head flow / trunk lines, steel structure, pressure vessels, storage tanks; and in service maintenance of Oil & Gas, Steel Plants, Gas Fired Steam Boilers Power Generation Plants, Petroleum Oil Refinery, Petrochemical, Gas Plants, Storage and Spherical (Orbital) Tank Farms Fabrication, and Installation.
Work History:
- I worked in EPC and Turn Key Projects for:
Ferrometalco/DSD German Co.
ABB Lummus Global.
Cimi Montubi spa Italy.
Petrofac.
ENPPI Egyptian Petroleum Engineering Co.
Castolin Eutectic UK.
FosterWheeler France, UK.
ENI Snamprogetti.
Technip Italy SpA.
Fluor Daniel UK.
TTIL-SNC.
Dietsmann Monaco.
Tecnicas Reunidas Spain.
ENI Saipem.
GE- Power and Water - USA
- I worked in an Accreditation Bodies Organizations as Third Party Inspection (TPI) & Client Representative as:
Moody International KSA. Veloci - Egypt, Kuwait and Australia. SCS-Global Energy UK.
Edif/NDE Germany (Representative of Aramco Oversease Netherlands).
- I worked & approved in the Construction & Installation of a Multinational Midium, and Mega Projects Owned to:
ANSDK (Alexandria National Iron & Steel Company) Alex-Egypt.
Sonatrach Algeria.
Middle East Oil Refinery (Midor Egypt).
ADNOC/Takreer Abu Dhabi-UAE.
AMOC (Alexandria Mineral Oil Company) Alex-Egypt.
PETRO Rabigh KSA.
KJO (Alkhafji Joint Operation) KSA/Kuwait.
Aramco KSA.
GUPCO/BP Red Sea-Alshokir, Egypt.
Yansab KSA.
3EC/EDF Port Said, Egypt.
Sharq/Sabic KSA.
PDO/Shell (Petroleum Development of Oman).
ENI/Wafa Oil & Gas Libya
PGESCo. (Power Generation Engineering Services Company) Egypt.
MDEPC (Middle Delta Electricity Production Co.) Egypt.
My work locations had includes:
Egypt, Algeria, UAE United Arab Emirates, Kingdom Saudi Arabia KSA, Sultanate of Oman, and Libya.
Education and Qualification:
Under the Egyptian Community Developement Association & International British Academy Bachelore Degree in Quality Management. Accredited by Alexandria University (2015).
The Continuing Education & Certification Engineering Program in the AUC (American University in Cairo)
TQLC-Testing & Quality Control Engineering Specialization Certificate. (2003).
- Advanced High National Diploma in Technical Industries 1998 - (Five Years Education).
- ASNT(American Society for Non Destructive Testing) LEVEL II ( R.T.F.I - P.T. - M.T.) Under the Recommended practice ASNT-
SNT-TC-1A and the written practice of the EWA - Egyptian Welding Academy. Certified since 1999 till present according to ASNT
appropriate renewal schedule.
Previously Certified from American Welding Society - AWS - CAWI Certificate Since 2000 - 2004
CSWIP 3.1 - Welding Inspector (The Welding Institute - TWI Cambridge, UK) Since 2005 till August 2015
TWI-CSWIP Certificate License No. : 21432
- TWI-SCSWIP 3.2.1 Senior Welding Inspector (TWI Cambridge, UK) From 8th July 2015 till 10th December 2019
- Certificate and TWI License No.: 99401
TWI Registered Welding Inspector A United Kingdom Registry 2010
TWI-CSWIP UK Registered Certificate & License No. : R/48527
- Registry, Membership & Stamp License Number: 557854
QMS-Lead Quality Auditor Certificate - BVQI-IRCA Certification (ISO 9000:2000). BVQI-IRCA Certificate No. LA2/06/EG/12319
ARAMCO Vendor Inspection Division - VID SAP Approval No. : (70005814)
QM30 - Pressure Vessel. QM03 - General Mechanical. QM015 - Steel Structural Inspection.
QM07 - Valve Inspection. QM08 Fittings.
- Edif/NDE Germany - Certified and Approved (Representative of Aramco Overseas Netherlands AOC):
1- General Mechanical. 2- NDE. 3- Pressure Equipment. 4- Welding.
Edif/NDE Germany Certification of the NDE Development Program for:
1- Pressure Equipment. 2-Valves. 3-Fittings.
Computer Skills:
- Microsoft Windows - Hardware Electronic components Maintenance.
- Microsoft Office - Bios and memory programmer.
- Fox Pro D. Base - Internet: Mozilla Fire Fox - Internet Explorer.
Safety Trainings - Award Certificates, and Memberships:
Certificate of Supervisor HSE Responsibilities and Leadership.
Achievement certificate of 16 Million man hours without LTI (Lost Time Injury).
Award PDO - STOP (Safety Training Observation Program), and safe supervising program.
Award PDO/SRDC project Enhanced Safety Supervision and Workmanship training.
Award PDO/SRDC project appreciation certificate of performance.
Membership of the AWS American Welding Society, Miami US.
Professional Membership of the WJS - Welding & Joining Society. TWI The Welding Institute Cambridge, UK.
TWICSWIP Certificate of Professional Registration as Registered Welding Inspector.
SPE International (Society of Petrol. Eng.)/EC Alexandria University - Faculty of Engineering, Introduction to Offshore Engineering.
GE US/Trans Global Energy Lock Out Tag Out (LOTO) Training Certificate.
Employment History:
Period: From May 2018 till present:
Company: NASS Industrial Services / Nass Mechanical / Abdulla Nass Sons
Position: Group QAQC Manager.
Location: Kingdom of Bahrain
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Period: From May 2016 till Present: GE Project QAQC Manager Acting as Quality TA
(Technical Advisor)
Company: GE USA - NYSE: GE (Turbines Designer, Engineering, Project Consultant & Technical Advisor).
Project Owner: Egyptian Electricity Holding Company (EEHC) and its subsidiary company/
East Delta Electricity Production Company (EDEPC).
Project: Combined Cycle Power Plant 750 MW Total/ Installation & Consultancy Services of
Four (4 Units X 125MW) GE Steam Turbines Alstom Advanced Frame D202 & (Doosan) HRSG to
upgrade West Damietta Simple Cycle Power Plant GE Combustion Gas Turbines.
Erection and Installation by: Orascom Construction and Engineering Co.
Location: Damietta West Egypt.
Duties and responsibilities: Managing all QAQC inspection, testing, stages during construction and installation phase till Pre-
Commissioning, Commissioning, and start up. Managing, approving Turn Over Package (TOP), and
Mechanical completion certificates, Comm. Completion certificate (MCC, CCC, TOC) as per contract
requirements. Supervising Sub contractor QAQC Manager, and 12 QC engineers, and 4 inspectors.
Period: March 2014 till April 2016
Company: Dietsmann, Monaco MMA Contract (Maintenance Management Assistance Contract).
Client: ENI - Melitah Complex Wafa Oil & Gas Production Plant.
Location: Libya Wafa West Desert.
Position: QC Inspection Manager/Coordinator (Assistant to ENI Owner Co.) In service maintenance.
Period: 2013 Feb 2014
Company: GE USA (Power Plant Consultant and Turnkey contract).
Project Owner: MDEPC (Middle Delta Electricity Production Co) / PGESCo.
(Power Generation Engineering Services Company) Egypt.
Project: Combined Cycle Power Plant 750 MW / US $ 300 Million Value - Installation & Technical Service of
Two (2) GE Gas Turbines Frame 9FA Dual Fuel Technology (Natural Gas & Light Diesel Oil).
Location: Benha Egypt.
Position: Project QA/QC Manager.
Duties & Responsibilities:
Manage Project execution and Turnover of all the final dossier and project contract documents completion (Turn Over Packages/Construction Completion Certificate package/Turn Over Acceptance Certificate package) to the Egyptian ministry of electrical power MDEPC (Middle Delta Electricity Production Co) / PGESCo after Mechanical, Electrical, Instrumentation and Control completion, pre commissioning, commissioning up to turbine first fire and start up, base on Simple Cycle, and combined cycle operation stage includes Heat Recovery Steam Turbine (GT1A/GT1B), (Performance Test Code ASME PTC).
Period: 2012
Company: Dietsmann, Monaco MMA Contract (Maintenance Management Assistance Contract).
Client: ENI Melitah Complex Wafa Oil & Gas Plant.
Location: Libya Wafa West Desert. (28 On / 28 Off) Rotation.
Position: Owner Representative Inspection Engineer/Coordinator (In service Static Maintenance Dept).
Aside assignment during 2012:
Company: SCS-Global Energy UK/KCAD UK and Germany.
Position: KCAD Libya/UK QC Inspection Engineer Owner Representative. Refurbishing and Recertification of BOP s
Duties & Resp.:
Attend and certify at rectifier company (Valve & Tools Egypt) premises location final pressure, Drifting, and load test of KCAD Libya/UK BOP (Blow Out Preventers) Manufacturered by Shaffer / Cameron / Hydrill USA. Review and Approve rectification and Rework Data Book before shipment to Libya Rigs Locations. My main duties; representation of KCAD UK/Germany during testing their BOPs before shipping to Rigs site location in Libya. My direct contacts through SCS Global/KCAD UK and Germany.
Period: 2011
Company: CPS - Constructor Project Services Egyptian Company.
Client/Project Owner: LR- Lloyd Register Egypt/ TCI - San Mar petrochemical Project
Location: Port Saed Egypt.
Position: QC Inspection Engineer/QC Coordinator.
Period: December 2007 2010
Company: TR Oman Initec (Tecnicas Reunidas) group-Spain. (EPC & Turnkey contractor)
Client/Project Owner: Seih Rawl Depletion Compression Plant. (Seih Rawl Oman)
Location: Sultanate of Oman
Position: QA/QC Inspection Engineer / QC Coordinator (Approved by PDO).
Period: February September 2007
Company: Saudi Aramco / Velosi Kuwait.
Client/Project Owner: Saudi Aramco KSA - Alkhafji Joint Operation-KJO/Expansion of Hout crude onshore production
facilities - Joint venture between Aramco Gulf Operations and Kuwait Gulf Oil Company.
Location: Petrojet - Eastern Fabrication yard, Suez Canal region, Egypt.
Position: VID (Vendor Inspection Division) QA/QC Mechanical Inspection Eng. (Aramco Representative)
A side Assignment for Velosi Egypt / Australia Branch:
Assignment from Velosi/Australia branch for EPCM-GRD Minproc/Australian company, the assignment based on expediting the project from the first quotation stages of the P.O., assignment based on weekly basis to Zamil Steel Egypt as vendor, manufacturer, and supplier for Tenke Fungurume Project (South Africa).
Period: June 2006 - January 2007
Company: Moody International Ltd. KSA
Clients/Project Owner/s: I represent Owner Operators as Aramco, Sabic, Yansab, Petrorabigh, Sharq. EPC as
Snamprogetti, Fosterwheeler, Fluor Daniel, Tecnicas Reunidas.
Location: Saudi Arabia. Approved Aramco, (VID) Vendor Inspection Division.
(Pressure Vessel - Valve Inspection - General Mechanical - Steel Structural Inspection).
Position: Vendor/Third Party Mechanical Inspection-Expediting Engineer.
Assigned Projects:
- Khursaniyah producing facilities for Snamprogetti as main contractor (representing Snamprogetti for Aramco) (Heat
Exchangers/HIC Pressure Vessels Fabrication).
- Sharq Project (Sabic Eastern Petrochemical Co.) 3rd expansion project for Foster wheeler as main contractor (representing Sharq /
Sabic) (Heat Exchangers/Pressure Vessels Fabrication Vertical Columns Fabrication).
- Yansab petrochemical complex project for Fluor Daniel UK (representing Fluor Daniel / Yansab) (Pressure Vessels Fabrication).
- Tecnicas Reunidas Spain as main contractor (PETRO Rabigh project Aram co KSA) representing TR-Spain. (Steel Structure
Fabrication, Galvanization and Coating).
Period: January to April 2006. QC Welding Inspector Engineer.
Company: Saipem Offshore SpA - Subsidiary of Eni group (Italy).
Client/Project Owner: GUPCO.(Gulf of Suez Petroleum Company)/BP British Petroleum (Share Holder).
Location: Red Sea-ALSHOKIR region, Egypt. 20 Inch X52 API Material S-Pipe laying Project
(CRAWLER Derrick/Pipe lay Barge).
Period: July 2005 - November 2005
Company: UHDE GmbH-Germany (Main Contractor and EPC work-Turnkey Project).
Client/Project Owner: Egyptian Helwan Fertilizer Company (HFC) - Ammonia & Urea fertilizer Plant complex.
Location: Helwan (South Cairo)-Egypt.
Position: QA/QC Welding Inspector Engineer.
Period: 2003 2005
Company: Technip - Italy spa for Takreer Abu Dhabi ( EPC work and turn key project ).
Client/Project Owner: Takreer Abu Dhabi UAE Parsons UAE (Owner Representative) Moody Intl (Project TPI).
Location: Ruwais Abu Dhabi, UAE - ULG/LSGO (Un Leaded Gas / Low Sulphur Gas Oil) Project.
Position: QA/QC Tank/Piping Welding Inspector Engineer.
Period: August 2002 - December 2002
Company: CTU Lead-Etterkib (Companies Temporary Union) Syrian & Algerian Companies
Client/Project Owner: Sonatrach, Algeria - ABB. lummus global / Petrofac (EPC Main contractors).
Location: Ohanet Development Gas Plant Ohanet, Algeria.
Position: QA/QC Inspection Engineer.
Period: September 2001 July 2002.
Company: Techint CIMI Montubi SpA - Italian company QA / QC Engineer.
Client/Project Owner: 3EC Egyptian Engineering Company/EDF France (Owner) - Foster Wheeler-UK (EPC Contractor)
Location: Port Saed, Egypt - Gas Fuel Fired Combined Cycle Power Plant (2 X 341 MW UNITS).
Position: QA/QC Engineer.
Duties & Responsibilities:
Responsible of welding inspection & follow up fit up and installation of 2 boilers units to ensure proper applicable welding process, welding consumable electrodes met project specification, fabrication ASME Codes and used approved procedures. Ensure correct pre heating, post weld heat treatment Approved procedures used. Checking steel structure foundation orientation and correct steel members installation. Assure correct welding maps as per last revised isometric drawing. Perform welding inspection as per approved WPS and ASME B31.1 for power boilers. Review and check daily welding inspection report. Witness Procedure and welders qualification as per ASME IX. Review and interpret the radiographic films as per ASME B31.1 acceptance criteria and control welding repair status. Witness magnetic particles inspection to the baffle wall and the buck stay steam boilers. Witness NDT inspection on fabricated and modified steel structure members and piping supports. Ensure proper calibration and verify temperature of the backing ovens, and portable heaters of preheated consumable electrodes used during welding. Draw free hand as built isometric hand drafting to small bore connected to the steam drum & headers, large bore & the spray water piping, marking welding map on the new as built isometric drawings. Witness steam boilers hydro test for unit I and II, and steam pressure parts together with ASME Authorized Inspector as per ASME B31.1 pressure parts limitations. The steam boilers were under (300 bars).
Period: August 2001.
Company: Castolin Eutectic UK- Assignment of repair crack 48mm of cyclone furnace ring, weigh 3 Tons.
Client/Project Owner: Blue circle cement Co. / Alexandria, Portland Cement Co. (APCC).
Location: Alexandria , Egypt, Elmax region.
Position: Welding & NDT Inspector.
Period: December 2000 - July 2001.
Company: FINCIMIC Italian Co. / Foster Wheeler France (EPC Contractor).
Client/Project Owner: AMOC (Alexandria Mineral Oil Company).
Location: Alexandria, Egypt - Expansion Lube Oil Plant.
Position: QA/QC Inspection, Testing, Welding & NDT Inspector.
Period: March - November 2000.
Company: Ferrometalco, Egypt - Foster Wheeler France (EPC Contractor).
Client/Project Owner: AMOC ( Alexandria Mineral Oil Company ).
Location: Alexandria, Egypt - Expansion Lube Oil Plant (70 Tanks Project).
Position: Welding & NDT Inspector.
Period: November 1999 - July 2000.
Company: Daelim Industerial Construction Korean Co. / TECHNIP TTIL-SNC (EPC Contractor).
Client/Project Owner: Middle East Oil Refinery (MIDOR).
Location: Alexandria, Egypt - MIDOR Oil Refinery Plant.
Position: NDT & Welding Inspector.
Period: April 1998 - September 1999.
Company: Ferrometalco DSD Egypt German Co. (EPCI Company).
Client/Project Owner: ANSDK (Alexandria National Iron & Steel Company) Flat steel plant.
Location: Alexandria, Egypt.
Position: NDT & Welding Inspector.
Gained Skills and Experience Last 18 Years as illustrated below:
Knowledge of Codes and Standards:
Have knowledge of International Codes/Standards applicable to inspection, Material, Testing; (AWS D1.1, ASTM, API, ASME, TEMA, NACE, ANSI, API 1104 for pipelines, Valve Testing API 598, 6D, Drill Pipes API 5CT, 5L, 14A, 11DI, 14L, 6A.) and Client/Owner Specification (PDO/Shell D.E.P, SP MSS, Takreer/ADNOC, Sonatrach, Aramco, ENI).
Quality Control Management:
- Manage and control the QAQC Department team includes civil, electrical, instrumentation, and mechanical disciplines QC
engineers on the project.
Monitor and implement the company Quality Plan, Quality Manual, and QAQC policy on site.
Using the QAQC team, prepare QAQC reports, execution documents for submission to Client.
Oversee the materials submittal register for the project.
Supervise the monitoring of quality of site and reporting and managing of non conformances.
Oversee the QAQC documentation, ensuring it is logged and filed accordingly as per Iso dossier and project specification.
Administer QAQC training to both QAQC and Construction staff.
Develop, Implement & Coordinate QA/QC Plans, Procedures, Final Dossier Handover & Contractual Turnover packages for final CCC (Construction Completion Certificate, Mech. Completion Certificate) as per contract and specification.
Planning and administering a quality assurance program that aims at ensuring continuous production that is consistent with the adopted and established quality standards.
Supervising and overseeing the analysis, inspection, design, testing, painting & insulation to ensure the highest standards of quality.
Ensuring the quality of material received at the sites as per the required specifications & quality norms to avoid use of substandard material. Coordinating the material procurement department for procurement of material.
Supervising and coordinating the quality auditing efforts to ensure compliance with adopted standards.
Maintaining Quality Manual and Quality Procedures Manual and ensure the awareness of all employees with regards to the criticality of quality and the adopted standards.
Attend Project-Kick Off meetings and Pre-Production Supplier Meetings, where applicable.
Arrange QAQC schedules and meetings, ensuring project managements are involved and notes and actions are taken.
Manage Project execution and Turnover of all the final dossier and project contract documents completion (Turn Over Packages/Construction Completion Certificate package/Turn Over Acceptance Certificate package) to Client/Owner/Project End User.
Quality Coordination:
Coordinate QA/QC activities & ensure proper carrying out of quality control activities as per contract requirements & work scope.
Attend, Co-ordinate, and interface between discipline engineers within the PMC/PMT, and represent project owner at project meetings (pre production, pre inspection, and kick off meetings, daily meetings; includes construction and quality meetings).
Co-ordination of QC inspectors where appropriates, and control rotation of RFI and QC documents between contractors, EPC, companies, Project owner & TPI representatives.
Ensure Coordination with logistic and Material Department Staff for follow up of Material Procurement QA/QC contractual requirements, transportation and delivery to/from job site for issues from Stock related to project.
Evaluation, review of design and fabrication changes requests and waivers; (Technical queries/Request for engineering, site drawings as built, concession request) against contractual requirements, project QA/QC procedures, specifications, and standards.
Co-ordinate inspection activities between client, supplier and third party inspection agency to ensure material purchased are as per the requirements Prepares Inspection request order assignment to the third party inspection agencies.
Coordinate and resolve comments on supplier quality control documents, inspection procedures between supplier, TPI agency, and project owner representatives.
Delegate & Assist as QC Coordinator the QA Manager in organizing the project Kick off meetings, Pre Inspection meetings, weekly, and monthly meetings with client and vendors in all running projects.
Review; perform assessment on inspection reports submitted by others for approvals and signature.
Co-ordination of QA/QC with the HSE and construction direct management departments, and ensure timely delivery of appropriate documentations.
Quality Assurance and Control:
Develop, Implement & Coordinate QA/QC Plans, Procedures, Final Dossier Handover & Contractual Turnover packages for final CCC (Construction Completion Certificate, Mechanical Completion Certificates), as per contract and specification.
Reviewing and approving Contractors Quality Control Plans, Procedures, Inspection and Test Plans, and all relevant Contractors Quality Documentations and organization charts, material release notes and certificates before issue to site for installation.
Review design drawings, Isometric, fabrication shop DWgs & engineering specifications to ensure all applicable standards applied.
Supervising the activity of QC Services Provider Inspectors (TPI Organizations - NDT Contractors) as Owner representative and ensuring that it performed with due diligence, in a safe, secure, healthy and efficient manner in accordance with the company's policies, procedures, and ensure welfare of personnel PPE all times.
Control & check proper trace of all site contractors materials and welding consumables, and approving their handling procedures as per project specification and manufacturer recommendation.
Supervise, Monitor, and Execute EPC projects activities concerning to Mechanical (Static, Rotary, Tankage & Package Units) and Piping Work according to various piping material specifications CS, AS, SS, pressure classes, non-ferrous, GRP, activities starting from procurement, material inspection and delivery, installation, testing and commissioning and till completion and approving handover packages as per each system.
Ensure implementation of contractors QA/QC plan, ITP and Procedures during fabrication, welding, installation and final testing according to inspection criticality of hold/witness points.
Reviewing, approve project quality documentation, Inspection, welding procedures when appropriate according to the documents code of reviewing and evaluating Contractor Quality documents submittals.
Monitoring Contractor/Subcontractor Quality system, records and Quality personnel for compliance with requirements, client specification, and standards, review and evaluate QC personnel reporting process results and ensuring proper using approved contract agreement formats.
Perform as client representative daily monitoring and surveillance of contractor's pipe fabrication operations, and site installation.
Record legibly and accurately the non-complying construction practices and problems against quality, project specifications during construction, and during raw piping materials & equipments site receiving (Material Receiving Reports, Material Take Off Reports).
Issue Non-conformance on deficient construction work and monitor contractors corrective actions and close out of NCRs.
Issue, reporting/documenting non-conformities, and suggested corrective action to be carried out by contractors to achieve timely close out of (Site Observation Reports & Memos, NCRs).
Conduct, Review, and Monitor EPC contractor/s site quality audits as scheduled, and trace each last audit findings, implementation of corrective actions, continual improvement and points of concerns to determine compliance of ISO 9001:2008
Collecting & filing all Construction QA/QC Documentation related to installation and fabrication for handover to client/project owner.
Material Procurement and Management:
Check & Monitor all relevant information and data of the entire project inspection, material release, MDR, all fabrication sequences in the company data base electronic system using a Company Management computer data base application includes (Contract Inspection Services data base Material Procurement Management).
Vendor Inspection and Expediting:
Perform vendor shop quality assessments; review and approve final fabrication/inspection documents packages, partial and final manufacturer data record book before releasing static equipments, and piping systems (Release notes / Release Certificates).
Monitoring, expedite progress and performance of fabricators, subcontractors and installation companies.
Expedite & Confirm with Vendor(s) understanding of purchase order requirements, method, & milestones for progress verifications.
Obtain from Vendors a comprehensive schedule to allow the expediting to gauge the progress of the order.
Contact Vendor for follow-up of engineering data submission, materials acquisition, progress and any deliveries advice / status.
Expedite the Companys engineering to release missing or incomplete information to Vendor.
Expedite and inspect at appropriate time fabricated/manufacturer products and long lead equipments to verify that scheduled activities actually take place as per PO and MR.
Approve, maintain, & assure expediting files in a uniform manner and completely up to date before dispatch and prior to delivery.
Determine causes of delays to recover the delivery slippage for immediate reporting & Follow up inspection findings, Overage, Shortage & damaged materials at vendor/manufacturer premises.
Carry out HOLD, Witness, and Surveillance / Monitoring inspections and testing at manufacturing workshops or construction sites to ensure compliance with the Client requirements, project specifications, procedures and standards.
Material Inspection and Traceability:
Approve, witness & inspect new site arrived material MRR as pipes, fittings, plate sheets materials against any mill imperfection, inspect and conform dimensions, length, diameter, thickness, and assure material in accordance and conform purchase order, mill test certificates, MDR, supplied from pipe mill or manufacturer, and evaluate its compliance to the project specification, and standard codes (ASME B Series, API Codes, Standards, ASTM).
Assure the full, random material traceability to D.S.S, S.S series, C.S., Alloy steel grades (P91, 22, 11, 9, 333) are according to the purchase order, material certificates, mark no., heat and slab no. have been carried out before releasing material to contractors.
Welding Inspection and NDT:
Familiar with welding CS, SS, DSS, Alloy Steel, P91, 11, 22, 9, and LTCS 333 Steel.
Supervise & witness welding activities & NDT nondestructive testing inspection according to client specification and relevant STDs.
Approve, witness as client representative inspections according to codes and standards, client specification, AWS D1.1/ASME IX/ANSI B31.1 - 31.3 - 31.4 - 31.8 16.5 , inspection and dimension of all field activities (Mat. receiving of piping, fittings, valves, plates, flanges) welding & pipe racks structure, piping fabrication and installation.
Prepare & issue site inspection reports with all findings, abnormalities and recommendations.
Review, approve & witness testing and certifying of Proposed WPS, and supported PQRs, and witness mechanical test.
Prepare, review, approve & witness testing & certifying welders and welding, NDT, PWHT, Inspection procedures WPS, PQR, WQT.
Review and marking up Manufacturing Contractors Inspection and Test Plans with required Witness and Hold points.
Witness & control proper applied welding process as per approved welding procedures, specification & test of welders qualification.
Witness, Approve and check proper carrying out of mechanical destructive lab testing for welded specimens of PQRs test coupons according to ASME IX and perform welding inspection according to code specification, accessing and issue visual & NDT reports.
Witness, Approve PQRs specimens mechanical testing at labs and ensure applicable STDs are met during mechanical test.
Control & check proper trace of all site contractors materials and welding consumables, and approving their handling procedures as per project specification and manufacturer recommendation.
Conduct final approval of R.T radiographic films Interpretation for subcontractors according to project specification, STD acceptance criteria, ASME B31.3 normal fluid service B31.1, VIII for production welding and ASME IX code requirements for WQT approvals.
Storage Tank Installation, Inspection and Testing:
Witness and approve Inspection of tank shell plate sheets by NDT & check the dimension (peaking & banding, plumpness & roundness) and witness vacuum / leak testing to nozzles, manholes, tank bottom plates, settlement after pressure test, according to API 650-Welded Steel Tanks for Oil Storage / 620-Design and Construction of Large, Welded, Low-Pressure Storage Tanks.
Witness inspection and supervision of the fabrication sequence to floating, cone and fixed roof tanks, Sphere tanks & hand over
operations using ASME VIII Division I, API 650 (Welded Steel Oil Storage Tanks) / API 620 (Design & Construction of Large
Welded Low Pressure Storage Tanks) during construction and installation.
Steel Structure Manufacturing:
Perform as 3rd party inspection engineer in-processes steel structure inspection, dimension check, and testing during fabrication, manufacturing, welding, and painting / galvanizing.
Instrumentation Validation, Calibration:
Review, approval, and validation of equipment / machines and instruments calibration certificates based on check and inspection before use in the entire project, and witness the re calibration, and re validation by the accreditation body at their facilities and labs.
Piping Fabrication, Quality, Inspection, and Supervision:
Supervise contractor's activities in a safe, secure, healthy and efficient manner in accordance with the company's policies, procedures, and ensure welfare of personnel PPE all times.
Ensure piping systems are following the approved isometric, P&ID, bill of material, welding map & last revision as built drawings.
Approve, witness PMI testing procedure and verify proper carrying out to stainless steel series and low alloy steel grades.
Approve after my final Interpretation R.T radiographic films of the subcontractors according to ASME B31.3 normal fluid service B31.1, VIII - IX code requirements for approval.
Conduct system walk down inspections and identify deficiencies, discrepancies for mechanical completion stage according to the contract requirements, project specifications and final approved engineering drawings, Isometric drawings, P& IDs.
Supervise construction, installation of piping systems as per engineering, ISO metric, schematic, and fabrication drawings.
Supervise & witness piping tests, control of inspections carried out by contractors during fabrication, installation, and execution.
Supervise, Monitor, and Execute EPC projects activities concerning to Mechanical Piping Systems, Package Units, and Piping Fabrication Work according to various piping material specifications CS, AS, SS, pressure system classes.
Evaluation, review of design and fabrication changes requests and waivers; (Technical queries/Request for engineering, site drawings as built, concession request) against contractual requirements, specifications, and standards.
Conduct system walk down inspections and identify deficiencies, discrepancies for mechanical completion stage according to the contract requirements, project specifications and final approved engineering drawings, Isometric drawings, P&IDs.
Assists in maintaining documentation related to work with in the contract includes daily activities, and issuance of work permits as required and ensure open/close out of work permits as per HSE polices and procedures.
Assist maintaining records of contractor's progress against schedule and reviews with construction management correct measures necessary to ensure compliance with project implementation schedule.
Report daily contractor activities (total spools erected, isometric drawings installed, welded diameters, pipe supports, pipe fittings).
Ensure proper installation of all piping components as per last revision Isometric drawings (proper material, fittings, gaskets, bolts, etc), and ensure valves proper identification and tagging, correct flow direction and arrows on valves.
Attending as per ITP surface preparation before painting, WFT or DFT, and cladding activities.
Review and approve hydro test package documents before testing, and assist the preparation of hydro, pneumatic tests by contractors/sub contractors and re instatement of piping systems after satisfactory pressure testing.
Re instatement, Pre commissioning and Commissioning:
Review and approve hydro test package documents before submitting to client and before testing.
Witness & Issue as client representative punch list items & follow up punch list categories clearance and closing activities (before, after hydro test), and coordinate final re instatements of piping systems, pre commissioning punch list clearance as per contract requirements, witness final air blow, flushing, proper piping fittings installation, final gasket installation, and final bolt tightness.
Review and approve hydro test package documents, final contractual turn over dossier before & after testing completion, and before submit to client for approving final completion certificate/s (CCC, MCC).
Refurbishing and Recertification of BOPs and Valves: Shaffer, Cameron, and Hydrill BOPs - (Blow Out Preventers), SDVs, SOV, MOV, Control, Globe Valves etc, testing and re certification as per manufacturer specification and API 6D, 598, MSS SP 82
In service Inspection and Maintenance (ENI Oil & Gas West Desert Libya Oil & Gas Plant Live Operation):
Implement annual plant inspection plans for (Preventive & Corrective maintenance) of static equipment to ensure compliance with ENI specification and standard.
Attend daily control room meeting, and daily plant management WOs closing meetings to discuss concerns on Corrective & Preventive issued work orders, and accomplishment in timely manner as per WO time close out.
Attend the implementation of periodic inspection of pressure vessels, storage tanks, well head flow & Pipelines (Raw Gas, Hydrocarbons, water injection, Inlet & Outlet Gas Headers, Plant Launchers & Receivers, Slug Catchers, Separators, Well Heads Satellite Stations Inlet Oil & Gas underground pipe lines and Plant piping network systems), carried out by contractor to ensure inspection performed according to client requirements, inspection plan, approved procedures.
Representing ENI/WAFA in corrective and preventive inspections coordination of static equipment maintenance department, between ENI/WAFA & maintenance contractors inspection personnel.
Implementing, supervise maintenance & inspection requirements are followed for static equipments at inspection location & inspected new fabricated material and spare parts at workshop & plant. Monitor and assure inspectors under my supervision are following static equipment inspection work orders generated by MAXIMO to determine condition of inspected Static equipments.
Review, evaluate, and approve inspection reports with findings and generate recommendations to the asset teams for any repair or replacement action necessary to maintain integrity. Ensure all performed preventive & corrective maintenance inspections according to owner specification, standard & codes specified in Work Orders. Check instrument calibration log book.
Review, trace certification, validity and calibration of all Instruments and equipments used during inspection and maintenance; includes mechanical and instrumentation departments, and witness the calibration and validity by the accreditation body.
Witness the PSVs, and valves maintenance, and re furbishing, certification and calibration after replacement as per manufacturer specification and vendor requirements and STDs API 6D, 598 and MSS SP82.
Check and conduct audit and monitor inventory control on ware house consumable and raw material stock and request as appropriate the new material includes all piping components, fitting, valves, gaskets, bolts to the purchasing department.
Professional references will be provided up on request.
Mohamed Elsayed Abdul Aziz Hussien Shehata updated CV
zanak512@yahoo.co.uk
moh.shehata14@yahoo.com
+97333241685 / +201221433675 / +201023130155