CAREER HIGHLIGHTS
Brunel Energy Ltd Dec 2019 to Till Date
? Project
• KOC - GC 32-ISBL,New Gathering Center For SEK - Kuwait
Tecnicas Reunidas S.A Mar 2019 to Nov 2019
? Project
• KIPIC - NRP (New Refinery Project) - Kuwait
Sinopec Tenth Construction Company Ltd Jan 2017 to Feb 2019
? Project
• KOC-LFHOD (Lower fars heavy oil development Phase-1) - Kuwait
Kharafi National Feb 2015 to Jan 2017
? Project
• KNPC - CFP (Clean Fuel Project) - Kuwait
• KOC - New Booster Station BS-171 - Kuwait
Al-Adwani & Partner Trading Cont.Co.Ltd Feb 2014 to Sep 2014
? Project
• SIPCHEM - Saudi International Petrochemical Company (IDC)-Saudi arabia.
IOT Engineering & Projects Ltd Mar 2007 to Dec 2013
? Project
• IOCL - HSD,NAPTHA-Indian Oil Corporation Ltd – Orissa
• CPCL – HGU-Chennai Petroleum Corporation Ltd – Chennai
• IOCL – CD/VDU -Indian Oil Corporation Ltd - Panipat
• Cairn Energy – MPT, Mangala Processing Terminal - Barmer
• Reliance – FCCU, Jamnagar Export Refinery Project,JERP-2 - Jamnager
M/S Pana Erector’s (Engineering & Contractors) Jun 2005 to Jan 2007
? Project
• NPCL- Nuclear Power Corporation Ltd – Kudangulam
Responsibility & Job Performed in Various projects.
? Test pack (Piping) – Walkdown, Punch listing, Pressure tests, Re-instatement, MC,PSSR
• Received Test Packages for line checking, document reviews and punch listing package and Test limit wise
• Performs actual site line checks and verification as per approved isometric drawings & Point out routing changes and prepare the As Built drawing
• Coordinating with QC Inspector and Construction team to fix the engineering related issues
• Prepare test packages, line check and punch listing
• Assures that all joints are exposed for examination during pressure test
• Witnessing of Flange joint assembly and bolt torque
• Verify the Instrument removal during the pressure in system like PG, PT, LT, TE, TT, ESDV, Control valves & strainer filter, and other sensitive items
• Ensure the Temporary blinds are removed, and correct rating gaskets are installed
• Preparation of weld summary as per Test pack and mark up ISO & P&ID
• Checking the punch listing items as per P&ID and Isometric such as pipe supports, valves, guides, shoe supports and NDT completion and releasing packages for hydro test
• Checking the testing Limits, Routing of pipe connect to the equipment as per isometric drawing, Piping and instrumentation diagram (P&ID)
• Pressure test witnessing Hydro & Pneumatic
• Carry out base line thickness monitoring of different plant installations and piping
• walk down Inspection on various stage (Pre-& posttest as well MC) with Owner ,Client and subcontractor personnel
• Co-ordination with the Designated Area Construction QC team and area on responsibilities
• Distributes test packages to Line Checkers and guide them until the clearance
• Monitor, records and clearing punch items Test pack and sub-system wise
• Participating in Daily meeting about Test pack flow discussion and maintained record
• Coordinating with Inspectors for Hydro test package submission to Client for Review and Approval
• Line flushing, air blowing; pressure testing, piping lay-up inspection, relief valve installation, re-instatement and final inspection for mechanical completion (MC).
? Materials – Standards, Project specification, MTC, PO, Vendor List, Packing List, TDC,RAM
• Inspects and verify the supply of materials is in compliance with the material approval submission, project specification (visual and dimensional control) Inspection Release Note (IRN) and contractor purchase order
• Check and verify that the supply of equipment such as vessels, reactors, pump and compressors are correctly received, stored and preserved as per project purchase order and specification
• Carry out the visual inspection on the materials delivered to operating site and verify the correct marking of the items
• Check and evaluate the accuracy of submitted Mill Test Certificate (MTC) according to International Codes, Standard and specification. Chemical, mechanical, heat treatment, certification type EN10204 - 3.1&3.2
• Organizes a joint inspection team with the customer and production engineer for equipment packages
• Performs PMI for all Alloying Materials SS,DSS,SDSS,Inconel,Cu-Ni,Monel-400
• Reports to QA/QC Engineer/ Manager for any material deficiencies not in compliance with the requirements
• Identify and quarantine the items that are on hold/reject to avoid issue of such items
• If any Materials find damages/Shortage initiate ESDR (Excess, Shortage, Damage, Rejected) & Quarantine
• Issue the relevant inspection material reports and Non-conformity reports
• Performs inspection at vendor premises for stockiest material prior to delivery to fabrication yard
• Liaise with warehouse receiving group to organize inspection plans
• Verify conformance of delivery note to purchase order and vendor & supplier list for each item for size, quantity, grade of material, etc.
• Transfer Material Traceability (Heat, lot, batch) Number (Material Certificate Review ) on material inspected
• High standard of safe working practice, quality and productivity as well as compliance with the code of business conducts
• Examine suitability of loading, off-loading and handling of project material
• Scrutinize the preservation and storage shall be according to approved Method Statement or Vendor Procedures & MSDS
• Confirm relevant Mil Test Certificate (MTC), Factory Acceptance Test (FAT) report, Operation, Installation & Maintenance Manual / Instruction provided or not
• Records all inspection and test results using the Quality Control Inspection Report (QCIR)
• Orderly collect and manage the documents certifying test, controls and inspection documents, ensuring that all material and testing related records are properly retrievable with final as built dossier
• Maintaining Material log sheet, Material Test Certificates and records.
? Welding – PQR,WPS,WPQR, ASME B 31.3, 31.4,31.8,API 1104,Sec-VIII,IX & AWS D1.1,1.4.
• Inspection of Welding consumables
• Evaluation of weld acceptance criteria and preparation of inspection reports As per ITP
• Conducting WQT and qualifying welders for different base metals, thickness and diameter ranges according to ASME Section IX & AWS
• Verifying that welding machines, tools, ovens & quivers are in safe / recommended conditions duly calibrated
• Verifying that electrodes, fluxes, welding rods are being stored, dried or rebaking as per manufacturer’s recommendations or project specifications/as per applicable code Requirements
• Ensure that the welders are qualified to carry out specific welding activities and Monitoring of welder’s performance & repair control
• Stage wise Inspection the welding of different material CS,LTCS,SS,DSS,SDSS,Inconel,Cu-Ni,Monel-400 fabrication and erection (Pre, During & After)
• Follow up of the quality system related to welding
• Ensuring the right welding procedures, work instruction applied as per established procedures
• Ensuring that welding is executed in accordance with the instruction and regulations of the specification
• Maintain the calibration record for welding equipment and accessories
• Maintain the records for PQR & WPQR Related report, RT films and specimens
• Maintain the qualified welder’s list and WPS Register and update frequently
• Demonstrate PQR and Establish the WPS as per the international code(ASME-Sec-IX & VIII & Aws D1.1 & 1.4) project requirements
• Witness the mechanical tests on Authorized Lab with Client and subcontractor’s for Destructive Test
• Trained the poor Performance & Revoked welder’s as per project requirements
• Preparation of welder’s performance qualification records (WPQR) and identity card with Welder stamps.
• Weld Repair tracing & tracking and follow up the weld repair and Penalty log
• Conduct Toolbox Talk related to Quality issue and implementation
• Responding Client Surveillance and Non Conformance
• Inspection of Golden and Tie-in joints as per project specification Maintaining the log.
? Painting – Applicator, HBE, FBE,LEL,TSA, DFT, Weather, Adhesive, Curing, Pot life
• Carry out stage wise inspection as per ITP and project specification
• Responsible for coating / painting incoming material inspection and must ensure whether these materials suit to meet the requirements of project specification
• Conducting the qualification test for Blaster & Painter for various applications as per the requirement
• Witness the different PQT and validation of painting operators
• Monitor whether condition for surface preparation and painting/coating application
• Conforming approved equipment’s, materials and qualified personals used for painting work
• To check and monitor all painting/coating related works and ensure all final products meet with company procedure, client requirements and international codes
• Carry out stage wise inspection reports, QC reports and climatic condition reports
• Conversant with surface and surface preparation prior to painting/coating and insulation
• Inspection of surface preparation prior painting/coating activities in internal, external and underground systems
• Checking and verifying all the painting/coating and insulation systems as per temperature and location etc with approved documents
• Carry out stage wise inspection in Internal FBE coating for Fabricated pipe spools
• Carry out stage wise inspection in Insulation in HOT and Cold coating application
• Carry out stage wise inspection in Wrapping coating application
• Undertake QC Painting / coating activities in the work place in daily basis
• Co-ordinate with paint manufacturer technical representative on daily basis
• Control of Non-conformance [NCR],before final inspection with box up to collect all relevant QC documentation for closing of NCR’S.
• To collect all relevant QC Documentation for the job and verify the surface preparation and painting test inspection activity before releasing for further activity and initiate punch list paint defects such as runs, sags, drips, over spray and under thickness shall be rejected and repaired as necessary to the satisfaction of paint representative or client’s inspector
• Following safety rules and regulation as per international code, project specification and the owner’s requirements.
? NDT – ASME B 31.3,31.4,31.8,API 1104,Sec-V,VIII,IX & AWS D1.1,1.4,ISO,NACE.
• Co-ordination of NDT performance and witness With NDT Contractor & Client (PWHT,FT,PT,MT,UT,PMI,HARDNESS)
• Evaluate and Approving NDT Personnel from NDT Contractor
• Review and coordination of NDE and outstanding Inspection
• Verifying that all testing, including UT, MT, PT & PWHT, PMI, Hardness, Ferrite test etc.; on weld and parent material are carried out as per project requirements
• Knowledge of (RTFI) radiography film interpretation
• Verify the NDT Equipment’s calibration details PWHT Recorder, RT Camera, Densitometer, Yokes, PMI & UT Machines.
• Mock-up piece Preparation and calibration UT Machines.
• Review and approval NDT Procedure as well follow up with client and NDT Contractor
• RT crew allocation according to situation, permit area, joints, source strength, priority
• NDT progress monitoring
• Weld Repair tracing & tracking and Keep updating the weld repair and Penalty log
• Identify the requirement and type of NDT as per Line class
• Identify the joint according to Progressive Sampling spot & Random Selection
• Identify the Penalty joint and offer the NDT according to requirement of project & code.
• Witness and Reporting of Thickness Measurement Location (TML’s) on piping system and Test pack wise
• Maintaining the NDT log and updating daily basis
• Ensure the Dark room activities, film processing, Chemical mixing, Whether, film handling and Reporting.
• Verify the NDT contractor’s Invoice and certify according daily production or Call out.
? PIPING – Spools ,Support, Fabrication, Erection, Alignment, Fit-up, Traceability, ISO,GAD,P&ID, Co-ordination - East, North, Elevation, Rolling.
• Checking joint fit ups to rectify any mismatch as per fabrication procedure and Tolerance
• Inspection of shop fabrication of piping spools and pipe supports
• Ensure that transfer the Specification and Heat Number during the cutting of pipe
• Spool clearance of NDT Covered spools as priority wise to further
• Coordinating with QC Inspector and Construction team to fix the engineering related issues
• Conducting final inspection of pipe spools prior to site delivery or painting
? IT SKILLS in Data Entry using MS Word, Excel & Power Point.