QUALITY MANAGER/MULTIDISCIPLINE LEAD QA/QC ENGINEER IN OIL, GAS PROCESSING & GAS TURBINE COMBINED CYCLE POWER PLANTS
Versatile senior management professional offering over 19 years’ experience as Quality Manager in strategic planning, establish, Implement & maintain of quality Management system and providing valuable quality enhancement insights to enable continuous process improvement across domains such as Gas Turbine combined cycle power plants, Crude oil, Gas Processing plants, Wind Farm WTG Foundations, 132 KV overhead Line Towers & 132KV Substation. Qualified with a BE in Mechanical Engineering coupled with numerous and diverse industry-specific certifications such as Training of PMP Project Management and Multidiscipline skills of technical certifications including IRCA Registered ISO 9001:2015 Quality Management Lead Auditor ,ISO 45001:2018 Occupational Health & Safety Management system, British GAS BGAS-Grade 2 Painting Inspector, CSWIP 3.1 welding Inspector Level-2,NDT level 2 in PT,UT,MT and familiar with API 650 construction of Fuel oil storage tanks, API 653 Tank Repair Visual Inspections, Fire Fighting and HVAC system code as well ,Electrical Factory Acceptance Test for MV/LV Cables, Transformers, Batteries & Inverter system, Protection relay panels, Track record of success in meeting client expectations by identifying key areas of quality improvement in Design, procurement, Construction, inspection, commissioning, Start-up phases through ISO 9001:2015 , ARAMCO ‘Q’ SCHEDULE, SEC-EOA, ADNOC, ADGAS,OMAN STANDARDS.
CORE COMPETENCIES
? Quality Assurance and Control ? Team Management ? Project/Process Management ? Risk Assessment ? QMS covering design, procurement, construction & commissioning ? Statutory Regulations and International Standards ? Process Quality Management ? ISO Standards ? Quality, Environmental & Safety requirements for Construction phase & Compliance
KEY SKILLS.
• Quality Management System & Audits – Successfully develop & implementing ISO 9001 QMS system in Project execution, Key performance indicator, Monitoring and controlling of NCR, contractor method statement, Risk Assessment and ITP Preparation, Review of Site Inspections ,Hold, Witness point, Review, Competent in coordinating with third party inspection authorities such as Bureau Veritas, SGS, TUV, etc.
• Development quality Management plan and associated procedures
• Quality Improvement across the project through audits , surveillance &Non Conformity Management
• Verifying Contractor QMS Evaluation after COMPANY First audit cycle.
• Lesson learnts preparation from Positive and Negative situations from project Life cycle
• Ensure establish of trained competent team of different discipline of civil ,Mechanical, Electrical & instrumentation
? PIPELINE & PIPING Welding Inspection – Certified CSWIP 3.1 welding inspector, skilled in supervising Fit-up & visual welding inspection and reviewing of WPS, PQR, Welder Qualification, PWHT Procedures.
? Pipeline PWPS Welding & Mechanical Testing Activities for Hot Tap, Anchor Flange, Pup Piece and Weld let, Isolation Flange & Other.
? Sandblasting & Painting Inspection -- (British GAS) BGAS-Grade 2 painting Inspector, skilled in inspection of surface preparations Sa 2.5, Sa3, Painting Inspections, DFT, WFT, correct RAL colour coding, Mill scale and Holiday, pinhole detection and 3 Layer Polyurethane Coating System for detection and PA 10 painting applications as per BGAS Grade.
? Gas Turbine & Combined cycle power plant installation: GE Manufacturer Erection Drawings, lifting plan, Pre-commissioning, Start-up following Site Quality Checklist Procedures & other Quality aspects during material Procurement in GT & ST power plants as per Client Approved List.
? Fuel Gas processing Train compressor stations Piping Spec handled: API 5L GRADE 62,70, ASTM A 106 GRADE B, 53 GRADEB, Stainless steel 316L, 304
? Fuel Gas Compressor train station & steam systems handled: Fuel Gas, Diesel oil, Crude oil, Naftha, HTF oil, hydro carbon, Nitrogen, Instrument air, Service Air, chilled water, closed drain, CO2,Lube oil filter flush & Steam systems
? MC Test pack: Walk down of Pipeline & Piping Test pack field inspection, Reviews, tracking, Register and updating.
? Pipeline valves Test: Pneumatic test, Shell, Hydraulically Seat, drain, vent tests as per API 6D.
? Hot Tapping with Existing 36”Pipeline: (preparation, location, Test Ring & run pipe procedure qualification, Welder List, weld Penetration Test, SSCC Test requirements, Pre-Heating, Welding, NDT,PWHT, Stopaq Protective coating)
? 36”Pipeline Cleaning & Pigging : Cleaning, Polyurethane Gauging & Hydro-Testing, swabbing, nitrogen purge inspection & Nylon Brush Pigging Inspection
? Punch List : Category A,B & C ( Observation Clearance before MCC, before Pre-commissioning and before PAC)
? Early Site Works: Develop, Approves Early site work Surveillance procedures, Implement and maintain Site Early works Project quality Plan.
? Dossiers for Erection, Pre-commissioning, Commissioning and Final Quality Dossiers for all the systems related to complete project.
? Quality management report: (NCR Register, Manpower, TQ register, DCA Register, Audit Register, Calibration Log, Preservation Log, Site Observation Log and Organization chart)
? Languages – Fluent in English, Urdu, Hindi, Telugu and Kannada along with basic knowledge of Arabic.
CAREER HISTORY
Working as Quality Manager for the DHOFAR 100 MW Wind Farm Project OMAN from May 2018 to till now
Execution for the Wind Turbine Generator Foundation steel Re-bar tests, CBR Tests & other
Execution of 132 KV Tower foundation and Mechanical Structure installation as per Test plan.
Approval of Inspection Test plan, Method statements & Quality Procedures
Approval of Third Party Laboratories for FUGRO, LONESTAR, WIMPEY LABORATORIES.
Up-date of Test schedule & other.
Audit of Sub-Contractors, Pre-Qualification of Sub-Contractors.
Response to Client Comment sheet of Quality related issues
Witness of Concrete Trial Mix of C30/37 and C35/C42
Site Civil, Mechanical, Electrical Inspections and Weekly Quality Round-up.
Wind Turbine Fans Painting Inspection
Worked as Project Deputy Quality Manager in SIEMENS for GASCO Taweelah Fuel Gas Compression Project From December 2016 to up-to May 2018..
Inspection Co-ordination and responsible for Overall Project QA/QC Inspection activities.
Allocation & Distribution Inspection Job work as per Discipline RFI to Inspectors & QC Engineers in TGCS Site and Workshops.
Expediting Welding, NDE, PWHT Backlogs.
Co-ordination with Client GASCO, AJES & other Sub-contractors for Closing NCR, Site Surveillance Observations.
Handling Sub-contractors AL-JABER, HELIOPOLIS, GHANTOOT, Thirty Party agencies (Bureau veritas)
Handling Pipeline PQR welding
(Anchor flange, Long seam, circumferential welds of pipeline, Split Tee, Hot Tap)
Attending Client GASCO Weekly Quality meetings and actions on Sub-Contractors
Handling & guiding Procurement quality Issues
Internal Audit, Vendor Audit, 3rd Party Audit, COMPANY 2nd party Audits
Handling Weekly Project Quality Meeting
(Status of NCR, RFI, Manpower, Preservation Log, MRB, Final Approval of vendor)
Implementation of ITP for all the Site Construction activities with following DGS & Follow up of Procedure Approvals, TQ’s and DCA’s.
Managing & Controlling Inspectors for the Calibration check, Equipment Vendor Preservation and other Checks.
Hydro Test Packs Line walks, MC walk-downs, PSSR Walk-downs & Punch Listing..
Piping color code ,Fuel oil Tanks, Firefighting, Potable water Painting inspection and Salt, Adhesion Tests as per B-GAS
Handling COMPANY audits on Request for Inspection & Site survelliance.
Quality Lead in TSK Electronic & Electricadad (SPAIN COMPANY)
for DEWA 200 MW Phase 2 Solar Photovoltaic Maktoum Power project & 132 KV substation
In Seih Al-Dahal, Dubai. From January 2016 to December 2016
• Continuous Evaluation of Quality System effectiveness with Inspection level and Acceptance Quality Limit as per 28591:1999, Quality control Inspection as per Sampling Plan
• Inspection of Metal Structure Assembly, Photovoltaic panels modules having cell type cadmium telluride and String Combiner boxes
Inspection as per checklist in the PV solar field.
Civil Inspection in Substation Activities:
1. Inspection for Blinding Concrete Pouring For Electrical Cable Trenches & Electric Manholes and handling Cube Test Reports.
2. Inspection for reinforcement of Power Transformer wall, External Epoxy coating for Electric Manholes, Drainage Manholes
Mechanical Inspection in Sub-station Activities:
1. High velocity Deluge valve water spray system Installation for Transformers, Fire Fighting and Detection Alarm System.
2. HVAC Ducting Installation as per Drawings.
3. Water Treatment plant erection & commissioning
• Follow up Weekly schedule, Quality Inspectors and supervisors and Finalisation of DEWA Punchlist.
• Punch List solving for the metal structures, Control Building painting, Fire Fighting NS Storage Building.
• Painting Inspection for Transformer MVW spray system piping and other fire fighting system piping inspection
Lead QA/QC Engineer (Off-shore Zirku Island) in
Hill International (PMC) , Abu dhabi National oil company (ADNOC) for OSRC Project
August 2015 to January 2016
Handling Inspection Test Request, Material Inspections, TRA’s ,NCR for the Design & Build of Oil spill response Project & Gas Turbine simple cycle consists Gas Turbine Installation, warehouses, Buildings, Pipe Lines, Fire fighting, HVAC in Zirku Island, Off-shore, Abudhabi.
• Handling Welder qualifications, PWPS,PQR.
• Welding Inspections & Painting Inspections.
• Provide technical support to the PMC Manager of Turnaround & Planning, request for inspection, shop drawings, As-built drawings, 0 & M manual.
• Drawing Approvals, Ensure contractor following Latest approval with new revisions.
• Method statement, Checklists, Inspection Test Plan, Risk Assessment Implementation.
• Fire fighting Pipeline Installation.
• Witness of Trial Mixes of piling, Mass-concrete & superstructure and other remaining civil & mechanical related Punch-listing works.
• Monitor and review site inspection (Material inspections, Works inspection & Final inspection, NCR and RFI Registers)
• Holding ZADCO PTW Performing authority Certification for checking, supervision and execution of Contractor & Sub-contractor activities.
• Liaise with EPC company and ensure manage & deliver as per ADNOC -CPD
• Prepare Project audit schedules and conduct project quality audits
• Ensure application of correct standards followed during FEED during design and development of Project life cycle & quality package.
• Participate in Construction, pre-commissioning and commission reviews on Project quality issues.
• Co-ordinate EPC,COMPANY & Third party for test inspections at manufacturing facilities
• Supervise & Support Inspectors, Material QA/QC Engineers, Co-ordinators during CONTRACTOR project execution and maintain of Team management of different discipline
• Review of CONTRACTOR quality procedures, Weekly Quality Meetings, Construction change variations, Continuous improvement making use of current quality assurance principles as per PQP.
• Participate in Project Risk Assessment Workshops & Safety Aspects.
• Fully understands COMPANY HSE procedures, Environmental regulations and support to PMC staff HSE & other for the project execution in a safe & sound manner
Quality Manager in CEGELEC, OIL& GAS DIVISION (EPC) of ADGAS,
LG7 Gas Turbine Power Generation Unit in DAS ISLAND OFF SHORE,ABU DHABI
March 2014—August 2015.
GE Frame 6B (30MWx2)Gas Turbine & other supporting system Preservation, Torque tightening for the structures, Welder qualification, preparation of WELD MAP, Monitoring SMAW,GTAW welding process, Hydro-tests & pneumatic tests.
Gas Turbine & supporting system Installation as per GE Erection Drawings, lifting plan & Site Quality Checklist having Reference document, procedure and acceptance criteria, NAS Lube oil flush, Chemical Cooling water flush, Air Intake filter hood Installation, Ventilation Duct, Exhaust stack installation, Inlet &Exhaust plenum Gas Turbine Off-Base enclosure Piping welding, Fuel oil skids, Fuel Gas skid, pipe cleaning, Final Inspections of all systems as per GE checklist before commissioning, Gas Turbine Rolling, Reliability Test etc..,
Quality Manager for 450MW combined cycle power plant, Floating roof fuel oil storage tank installation in Gopal Teknocon Pvt. Ltd for Hindustan petroleum refinery & tank Terminals, Visakhapatnam, India September2013---March -2014.
Making Multidiscipline Technical Inspections of Siemens Gas Turbine SGT-800, SGT-750 and GE Frame 6B,7EA,7FA Gas Turbine Installation, Material Traceability, Installation Of Fuel oil storage Tanks, Hydro-Test, Liquid Penetration Test, Oil Leakage Test, Pipe Fit-up ,Welding inspections, Painting inspections and Final Internal audit of every six months following ARAMCO SCHEDULE Q, ARAMCO.
? Hydro-Tests, Deck plate Diesel oil leak tests, Deck plate phantom welding
? Sandblasting Sa2.5 and painting Inspection for (Maestic, MIO, Polyurethane)
? Fuel oil storage Tank Installation as per API 650 and Storage Tank Inspections as per API 653 in presence of ENGINEERS INDIA LIMITED (EIL)
Quality Engineer Feb 2012 – Aug 2013
UTE Abener Teyma Emirates- ABENGOA (EPC Spanish Group Company) in Masdar 100MW solar Concentrated steam combined cycle power plant. Madina zayed, Abu Dhabi, UAE.
? Working as Lead Quality in Shams 100MW onshore Solar based integrated steam turbine combined cycle power plant consists of Inspection of Solar field Parabolic Mirror panels, absorber tubes ,HTF piping, Solar steam generator, HTF Heater, Booster heater, Control valves, steam Turbine Installation, 40,000M3 Diesel Fuel oil storage tanks installation & implementation of QMS in the organization.
? Quality Assurance Dossiers(Method statement, Design criteria, Data sheets: valves, cables, instruments, Material certificates, Alarm-Trip matrix, Calibration certificates, NDT Records, Inspection Test Plan, As-Built Drawings, Traceability record, ISO certificates, Check List, Manufacturing inspections, Site Inspections, Pending inspections)
? Facilitated kick-off, Co-ordination meetings daily/Weekly with client FISCHNER, PB POWER & MASDAR,SHAMS Power.
Senior Quality Control Inspection Engineer Oct 2004 – Feb 2012
Al-Thoukhi Company for Industry and Trading, (EPC Company) at Riyadh, Saudi Arabia
? Served as QA/QC Engineer in Rafha, Arar, Tihama, Riyadh PP8 120MW,240MW,600MW & FARAS 600MW extension :
? Construction of crude fuel floating roof storage tanks(60M Diameter & 15 metre height) & 5KM Fuel gas pipe, Distillate fuel oil Pipe line Installation in Riyadh PP8.
? All Gas turbine erection & Installation, commissioning & start-up & quality assurance verifications of GE Frame 6B, 7E, 7EA,7FA machines and Siemens Gas Turbine SGT-800, SGT-750 running on Gas, Crude, Diesel, Naftha & Hot Flare stack commissioning.
? Submission of Erection,& commissioning dossiers to SEC (Saudi electricity company & Saudi Aramco)
? Material Procurement and Inspection as per ARAMCO SCHEDULE Q
? Cold Flare & Hot Flare Installation along with Knock-out drum in Faras Project, Hofuf, ARAMCO
? Painting Inspection for Power plant Piping ,Vessels & Air Receivers as per ARAMCO Approved Procedures
Site Erection QC & Operations Engineer Apr 2001 – OCT. 2004
GVK 450MW Gas Turbine Combined Cycle Power plant, Rajahmundry, India
? Worked as Site Quality Control and Assurance in Erection & operations Engineer in Operation & Maintenance of 450MW combined cycle GVK power plant, India; ABB 8C gas turbine and Alstom steam turbine in 450MW Combined Cycle Power Plant (India) consisting of Steam cycle, HRSG (horizontal gas flow with natural circulation type arrangement),
? PROJECT EXPERTISE
? Internal Audits & Quality assurance verifications for the final erection, commissioning and preparing final quality dossiers.
EDUCATIONAL AND PROFESSIONAL QUALIFICATIONS
BE in Mechanical Engineering APRIL- 2001
Veerasaiva Vidyavarthaka Engineering College, Gulbarga University, Bellary, Karnataka
? BGAS Painting Inspector ID 659132, Certificate No: 85175Holding BGAS-Grade 2 Painting Inspect--------24 APRIL
(This certification consists of site painting, above ground piping, structure painting applications, surface preparations, DFT, WFT checks, mill scale, density, viscosity and other detection tests).
2014
? CSWIP 3.1-Holding Certified Welding Inspector – Level 2 Certificate from UK, TWI 28-10-2013
(This certification No: 79761,authorised as welding Inspector, consists of welding inspector authorities, welder qualification and supervision of MMA, MIG and MAG welding process)
? IRCA registered ISO 9001 QMS Lead Auditor
(This certification course consists ISO 9001 standards, inspection test plan, quality deliverables, quality audit)
? NDT Level 2 Certification for RT, UT, MT and LPI Examination of SNT/TC/1A of American Society of Non-Destructive Testing, 06-05-2012.
(This certification consists of non-destructive examination procedures and repairs)
? Gas Turbine and Combined Cycle Power Plant Training from Nevyeli, National Power Training Institute, Tamil Nadu, India NPTI/ 000656 and Power plant Control Room Engineer Training in KADALURU, Tamil Nadu, India.
(This course consists of gas turbine, steam turbine, oil gas equipments fundamentals, flare systems, fuel gas scrubber, supporting systems, pipe flushing’s, system normalisations before Gas Turbine machine start-ups).
2002
Other Credentials
? Quality Control (Inspection) and Quality Assurance (Audits)
? CSWIP 3.1 Welding Inspection
? British Gas – Grade 2 Painting Inspection
? PTW-Performing Authority-ZADCO
? ISO 9001 QMS Lead Auditor
? H2S Safety Training certificate
? Fuel oil Tank construction as per API 650, Tank Visual Inspection as per API 653
COMPUTER SKILLS
? Proficient in MS Office applications
PERSONAL INFORMATION
Date of Birth: 13th Jul, 1976 Nationality: Indian
Marital Status: Married Driver’s Licence: UAE.