Niravkumar M Barot
Mob. : 09825976897 E-mail: niravbarot2005@yahoo.co.in
Career Enhancements in Maintenance of Plant as well as Utility / Projects with an organization of repute
APERCU
? Over 17 years of experience in Utility & Plant Maintenance in the Industries.
? Currently working with Ceat Tyres Ltd (RPG Group) as Assistant Manager –Utility (Operation & Maintenance) .
? Experienced in maintenance, projects & Utilities of a wide spectrum of equipments and components.
? Possess experience in TPM activities and departmental representative for same and responsible for implementing concept to junior level.
? Adept at handling preventive and breakdown maintenance. Ensuring compliance to quality standards and maintaining all related documents.
? An effective communicator with excellent relationship, management skills and strong analytical, problem solving and organizational abilities.
CAREER HIGHLIGHT
• From Aug’98 to May’01 working with Diamond cable Ltd as Mechanical Engineer Maintenance Baroda
• From May’03 to Dec’03 working with Danke switch gears Pvt Ltd. as Production supervisor Baroda.
• From Jan’04 to May 04 working with Harshil Motor Pvt Ltd as Workshop In charge (Yamaha Authorized Dealer)Baroda.
• From May’04 to April’07 working with Apollo Tyres Ltd as Executive Maintenance (Passenger car radial Plant) Baroda.
• From April’07 to June’08 working with Ambuja Cements Ltd. (Holcim Group)as Assistant Engineer Project cum Maintenance BCT Surat.
• From June’08 to March’10 working with Apollo Tyres Ltd as Executive Maintenance E2(Passenger car radial Plant) Baroda.
• From April’10 to July’12 working with Ceat Tyres Ltd(RPG Group) as Assistant Manager Maintenance cum project ( Passenger Car Radial & TBR Plant) Halol, Baroda.
• From August’12 to June’13 working with E.I.Dupont India Pvt. Ltd as Team Member -Operation & Maintenance in MNC Unit (Herbicide Plant) Savli, Baroda.
• Since June’13 working with Ceat Tyres Ltd(RPG Group) as Assistant Manager-Utility (O & M) Halol, Baroda.
AREAS OF EXPERTISE
Maintenance
- Plan, implements preventive maintenance schedules of various machineries.
- Increase machine up time by SMED (Single Minute of Exchange Die ) and equipment reliability.
- Identifying areas of obstruction/breakdowns and take steps to rectify the equipments through application
Of trouble shooting tools like root cause failure analysis.
- Observation on problem facing by Tracking & find out solution of the same.
- Utilities & Services Maintenance & Trouble free Operation.
- Energy Conservation by implementation of Latest & proven technologies.
Project Planning
- Conceptualize the detailed project reports, take off documents, Project execution program after thorough discussion.
- List down the resource needs for projects, after considering the budgetary parameters set.
- Monitor/Discuss project status, review during the course of periodic project review meetings.
Quality Control
- Evolve standard maintenance and operation procedures w.r.t ISO certification and TS 16949.
- Conduct systems audits ( PQA ) at various plant departments.
- Responsible for maintain the departmental records for ISO:9001,ISO:14001,TS:16949 Companies ,TPM technique sustenance to achieve the Organizational goals.
- Documentation in relation with IMS (ISO 14001 and OHSAS 18001).
Process Enhancement & Cost Control
- Plan, implement & monitoring of technological changes to enhance PQCDSM.
- Initiate Preventive actions to reduce Potential Risk in working Areas related to Environment, Occupational Safety & Health.
- Hazard Identification and Risk assessment.
- Execute cost saving techniques / measures and modifications to achieve substantial reduction in O&M
Expenditures and work within the budget.
- Vander development for spare parts for successful execution of various jobs and indigenization of high
Value/OEM spares
THE ATTAINMENTS
• Recognized for the project work on productivity improvement by developing Movable SMO sensing element replaced with rigid sensing element &SMO related failure break down to zero.
• Pivotal in saving the cost on SMO piston rod replaced with multiple piece to single piece to reduce break down due to shearing effect of pin & increase productivity &break down become zero & also cost saving in replacement of piston rod.
• Instrumental in implementing know Your Machine concept among operators and took down the break down from 4.5% to 2.15%.
• An active member of Cross Functional Team (CFT) and implemented Kaizens and able to increase the productivity almost double and reduced the Set Up changes very minimum.
• Replaced the main driving shaft supporting bearing bush with flange type in place of straight bush to reduce major time loss of machine.
• Reduced machine cycle time by 30%, which will increase productivity.
• Reduced break down of ESP Fly Ash draining system pneumatic cylinder pin breaking frequently due to cantilever design so given support with easily dismantling bracket .
TECHNICAL AMBIT
? Pneumatic system & Hydraulic system.
? Bag-o-matic and Hydraulic Presses.
? Pumps, Piston Valves, Control valves.
? All Types of Gear boxes, Conveyors, Timer belts.
? Extruders (200mm, 120mm, 90mm), three roll calendar, two roll Mill.
? Temperature control units, Heat Exchangers.
? Ribbon Blender, Hammer Mill, Semi Auto Packing machine Bottling Plant & FFS Pouch Packing Machine.
? Ventilation & DCS system ,Bucket Elevators.
? Ball Mill ,DCS System ,Bag Packing Machine.
? Centrifugal Pumps with Sealing Devices(Mech –Seal/Gland Seal).
? Reciprocating Pumps.
? Boilers (AFCB Oil/Gas fired type up to 20TPH and 20Kg/cm2 steam pressure(Thermax , Forbess Marshall Make) & 20TPH Coal fired boiler Forbes Venkey.
? Water treatment plant-RO plant (16m3/hr) UF plant (24m3/hr),Sand filter,Carbon filter, Softner plant.
? Air & HP Gas Compressor (Reciprocating as well as Screw types-Atlas Copco ,Kaesar ,Kirlosker make)
? Air Dryers (Refrigerant as well as Desiccant type).
? Cooling Towers of Different makes and capacities such as Himgiri ,Paharpur,China
? Chilling Plant of Vapor absorption type of 350TR (Thermax Make) -02Nos , 380TR Screw Chiller of Kirlosker Make -01Nos & Screw compressor Chiller, Make-Daikin-01Nos.
? Liquid Nitrogen Plant by INOX 600nm3/hr capacity.
? Dehumidifier of 750TR (Blue star & Bry Air Make)with chilling water application.
? AHU –Air handling Units of different capacities (BLUE STAR & CITIZEN Make).
? ETP & STP of different capacities .
? Heat Exchanger ,Super Heater & Economizer.
? Steam lines with Various auxiliaries such as steam traps,PRDS(Pressure reducing and DE Super heating) .
IT SKILLS: MS-Office (Word, Excel, Power Point), SAP, ERP & Internet Application
ACADEMIA: Diploma in Mechanical Engineering from M.S.UNIVERSITY OF BARODA, in 1998
TRAININGS ATTENDED & AWARDS
Attended Training on:-
? “FIRE & EMERGENCY RESPONSE” training conducted by LOSS CONTROL SERVICES at Apollo Tyres Ltd.
? “INDUSTRIAL HYDRULIC ENGINEERING” Course organized by Bosch Rexroth Hydraulic System at Rexroth ,Ahmadabad.
? Course of study in the skills & techniques of “EFFECTIVE PERSONAL PRODUCTIVITY” by LEADERSHIP MANAGEMENT INTERNATIONAL ,Waco, Texas .
? ‘Accident Hurts Safety Protects ‘ “Defensive Driving Training “by Institute of Road Safety & Fleet Management Held at Savli, E. I. Dupont India Pvt Ltd.
? Public Training Workshop on Certified for Internal Auditor for Integrated Management system (ISO 14001+OHSAS 18001) by TUV SUD SOUTH ASIA Pvt Ltd.
? “ARMSTRONG STEAM SAMINAR” By Armstrong Steam University at Mumbai.
? “Operation & Maintenance of Vapour Absorption Machine” By Thermax India Limited of COOLING DIVISION at Pune.
Awards:-
? “CRISIS MANAGER” in Appreciation of Exemplary Contribution made for CEAT Halol ,Project work by Our Executive Director.
? “OUTSTANDING ACHIVEMENT” against the target of 130MT per day Halol Plant achieved 158MT on average during “DREAM RUN” in Appreciation of Exemplary Contribution made for CEAT Halol .
? “CEAT RATNA” in Appreciation of Exemplary Contribution made for CEAT Halol, for 5S Implementation By our Senior Vice President-Manufacturing.
? “SECOND ANNUAL CONVECTION ON QUALITY CONCEPTS” By QUALITY CIRCLE FORUM OF INDIA at Ankleshwar.
? “CZAR” in Appreciation for Timely completed Project of Canteen HVAC within 30 Days by Our VP Plant Operation .
? “CZAR” in Appreciation for Timely completed Project of GAS Line fixing Over head & Crossing to IOCL Under ground line with Legal compliance & High Hazard activity with Zero Incident by Our VP Plant Operation.
PERSONAL DETAILS
Date of Birth : April, 04, 1980
Present Address : B/20 Part 1st, Shivam duplex,
Opp-D-mart,
Near Shree Hari Society,
Beside of Karmyogin School,
Kaladarshan, Waghodia road,
Vadodara-390025.Gujarat,INDIA.
Marital Status : Married
Languages Known : English, Hindi, and Gujarati.
Salary drawn : 11.65 Lac per annum(CTC)
Salary Expected : Negotiable
Pass port NO : L 8392748
Date: (Niravkumar M Barot)