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Wayne Fernandes

Candidate ID: 1625219

Career Summary

BE Mechanical Engineer with 15 years Industrial experience. Lead the Maintenance department for Kineco Ltd. Experienced in Maintenance, Procurement, Production and Setting up factory Infrastructure 75000sqft. Involved in defense projects for the Indian Government. Adaptable, innovative, Reliable.

Skill Set

Predictive & Preventive Maintenance, Manpower management, Breakdown analysis using statistical tools, Breakdown Maintenance, Spare Part Planning, Production Planning & Control, Vendor Management, Capex Budgeting & Execution, Shift Planning, Process Engineering, Condition Monitoring, Autocad Drawing

Professional Information

Total Experience : 15

Nationality : India

Qualification Level : Engineering Graduates/PG

Job Function : Production / Manufacturing

Work Location Preference : Bahrain, Oman, Saudi Arabia, UAE

Detailed Profile

WAYNE BERNARD FERNANDES
E-Mail: waynefdes@gmail.com | Phone: +973 66338280
“Acknowledged for supervising entire aspects of Maintenance | Production | Supply Chain Management majorly in Manufacturing industries with strong technology vision, deliverables & functional teams to support business and ensure achievement of committed service levels by optimizing utilization of resources, time & money of the organization”
Location Preference: Gulf Countries

SKILLS
Predictive & Preventive Maintenance
Machine & Manpower Efficiency
Breakdown Maintenance & Analysis
Spare Part Planning
Vendor Management
Capex Budgeting & Execution
Risk Management
Process Engineering
Condition Monitoring
AutoCAD Drawing

PROFILE SUMMARY
A competent professional with nearly 15 years of experience in various projects encompassing planning, scheduling, finalization of schedules and progress monitoring of maintenance activities for improving overall reliability and safety of plant equipment & machinery
• Planned & implemented preventive, predictive & breakdown maintenance of Utility Services i.e. Compressors, DG & Central Utility System and Hydraulic & Pneumatic Machines; Resourceful in preparing ISO 9001-2015 & IRIS Documents
• Proficient in identifying & resolving problems, ramping up projects with on-time deliverables & maximizing productivity
• Exceptional in increasing machine uptime & equipment reliability by planning maintenance schedules and conducting periodic checks with increased MTBF & reduced MTTR
• Expertise in managing project activities to facilitate smooth maintenance process, enhance productivity and reduce cost; strength in Servicing and Troubleshooting
• Skilled in the maintenance of utilities namely Compressors, Generator, Vacuum Pumps, Autoclave, Filament Winding Machines, Pultrusion Machines, Routers, Dust, Collectors, Paint Booths, Trimming Booths, EOT Cranes, Oven and LT Control Panel
• Excellent in defining & implementing quality standards, structured processes & internal control plans for manufacturing operations of equipment & machines
• An effective communicator with excellent relationship building, strong analytical and problem-solving skills

ORGANIZATIONAL EXPERIENCE
Sep’09 – Dec’19: Kineco Pvt. Ltd., Goa as Sr. Manager – Maintenance
Key Result Areas
• Preparing predictive & preventive maintenance plans for various utilities such as Compressors, Generator, Vacuum Pumps, Autoclave, Filament Winding Machines, Pultrusion Machines, Routers, Dust Collectors, Paint Booths, Trimming Booths, EOT Cranes, Oven, LT Control Panel and their AMCs to increase machine uptime & equipment reliability
• Implementing maintenance schedules and conducting periodic checks to ensure performance and maintaining requisite documents for the same
• Identifying areas of bottlenecks/breakdowns and taking steps to rectify through the application of troubleshooting tools like root cause analysis, MTTR, MTBF
• Providing technical support for maintenance to ensure smooth operations and eliminate repeated faults/repairs
• Installation & commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output
• Ensuring protection tests/ equipment changeovers are conducted in accordance with their schedules; performing cost-effective diagnosis and repair of plant and equipment malfunctions
• Coordinating for material/spare parts planning related activities encompassing identification of vendors, indenting, keeping inventory of spare parts, requirement specification and offer evaluation
• Maintaining maintenance records as per ISO 9001-2015 and ISO/TS 22163:2017
• Formulating maintenance budget for the financial year and monitoring monthly maintenance costs
• Facilitating plant Infrastructure expansion projects
• Preparing Capex Budgets and ensuring execution works as per the Capex plan and preparing AutoCAD Drawings
• Planning, preparing BOQ, selection of vendors, negotiating the rates and executing as per plan; Executing Civil & Fabrication works like Masonry, VDF Flooring, Wall & Floor Tiling, Laying of pavers, Bitumen road, Epoxy floor coating, Drain gutters, Construction of soak pit, Septic tank, and Water tank, Aluminium partition, UPVC partition, POP partition, False ceiling, Painting, Storage racks, ACP cladding, Construction of shed Structures, Fabrication of enclosures, trolleys, and stands
• Executing all electrical works such as Installation of Transformer, Control panel, Earth pits, Lightening arrestor, DB’s, Cabling, Cable trays and Shop floor Lighting
• Accountable for selecting new machines, finalizing specification, Rate negotiation, and installation
• Procuring machines namely Filament winding machine, Pultrusion machine, Gelcoat booth, Trimming booth, Painting booth, Dust collectors, Router, Air compressors, Air driers, DG, Vacuum pump, Resin transfer machines, Machining machines, Hand tools, Weighing balances, ACs, Muffle furnace, Cold room, Hydrotest facility, Oven, Forklift, Scissor Lift,
• Managing office works like Carpentry, Furniture & Chairs, Plumbing Works, Blinds & Glass Filming and Electrification
• Ensuring the refurbishment of old machines
• Adhering to safe working practices and permit to work systems
• Contributing as a team member for defense projects for the Indian Army and Navy; functioning as a part of Research & Development for an important outsourced product to the Indian Defense as a part of Make in India Project
• Ensuring implementation of Lean Manufacturing & 5S
• Imparting training to the subordinates

Significant Accomplishments
• Reduced Machine downtime by less than 3% through measures such as preventive maintenance, predictive maintenance, finding the root cause of breakdown by using statistical quality tools, analyzing the risks and inventory management of critical spares
• Successfully executed plant expansion/modification / up-gradation projects: set-up a complete 7000 sq. mt. manufacturing unit which includes infrastructure, Plant Utilities and Production Machinery, Beautification of external areas
• Executed works for setting-up of 3 offices
• Set up Facilities which covered procurement and installation of New Machines and Facility for the Indian Defence jobs

Nov’07 – Aug’09: Vicco Laboratories, Goa as Production and Maintenance Engineer
Key Result Areas
• Planned preventive maintenance, breakdown maintenance, and everyday production activities
• Managed plant utilities like Boilers, Compressors, Air Drier, Paste & Cream Mixers, Centrifugal pumps, Chilling plant, AHU, Powder and Paste Filling machines, Vacuum pumps, Generator, LT Control Panel & so on
• Upgraded technicians’ skills & approach for increasing uptime of machines and improving manufacturing efficiency
• Led overall operations with a view to ensuring timely accomplishment of production targets within the time & cost parameters
• Developed new process concepts for production optimization & yield improvement and developed guidelines for sequencing of manufacturing activities in the organization

Nov’05 – Oct’07: Total Packaging (Sub-Contractor for Godrej Sara Lee Ltd.), Goa as Production Manager
Key Result Areas
• Planned daily production as per the order and ensured preventive maintenance to minimize breakdown
• Managed plant utilities such as Compressor, Generator, Cooling Tower, Oven & Mosquito coil manufacturing machine, packaging lines & so on
• Facilitated manpower allocation by preparing shift schedules
• Conducted analysis of production downtime and recommended preventive measures
• Generated production reports and calculated production cost
• Supervised RM/PM purchases and stores activities for 6 months
• Ensured implementation of GMP and ISO 9001-2000

Oct’04 – Oct’05: Shiv Samarth Motors (India) Pvt. Ltd., Goa as Service Engineer

ACADEMIC DETAILS
• B.E. in Mechanical Engineering from Padre Conceicao College of Engineering Verna, Goa University in 2004
PERSONAL DETAILS
Date of Birth: 11th May 1982
Address: H.NO. 1185, Panth Carona Aldona Bardez Goa. 403523
Languages Known: English, Konkani, and Hindi
Nationality: Indian
Passport Details: Passport no: M3023225; DOI-17/10/2014; DOE-16/10/2024
Marital Status: Married
No. of Dependents: 3
Driving License Details: GA03 20190003148 valid 10/05/2032
Permanent Address: H.No. 1185, Panth Carona Aldona Bardez Goa. 403523
Temporary Address: Flat No 13, Building 18, Road 801, Block 301, Gudaibiya Bahrain.