JOB RESPONSIBILITY:
1. Planning, scheduling and implementing planned/preventive/predictive/breakdown maintenance initiatives for the department, including various critical and non-critical equipment and machineries.
3. Utilized Excel to create data books for present machine down times in respective areas.
4. Worked for continuous improvements in the areas of maintenance and mapped improvements thereafter, with Reduced MTTR & increased MTBF well reflected through graphical representation.
5. Drafting costs reports on spare parts, labor and machines for resources planning, budgeting, scheduling and executing preventive/predictive maintenance activities.
6. Inventory control & management. Facilitating the various analysis details to users on weekly basis like VED, FSN and ABC reports.
7. Documenting all reports related to production through deriving reports from SAP
8. Working in coordination with Maintenance Team to keep up time of equipment & to achieve the production goals
9. Carrying out the analysis of Bill of Material and tacking the corrective action to resolve the same
10. Raising indents (PR) with procurement control & validation by considering different parameters in a proper justification format raised by user.
11. Maintaining the track for the monthly spare parts consumed cost & list of spare parts as well as monthly fuel consumption.
12. Monitoring the execution of third-party inspection for all equipment’s & Responsible for ensuring Coordination with purchase department
13. Developing weekly planning for effective maintenance which improved the overall productivity
14. Ensuring proper coordination with the superiors for manpower, inventory and packing material requirements and related issues
15. SOP & SMP Preparation for ensuring jobs are executed in a safe Environment
16. Involved in ISO 9001, ISO14001 procedures and audit for Maintenance function.
17. Attending the breakdowns and restore the machines quickly to keep the equipment available for continuous production.
18.Identify and Listing of critical spares for machines & continuous follow-up to maintain safe stock to have these spares available within the critical period.
19. In the absence of higher up, take decisions regarding processing, planning and processing (prioritizing) safety.
20. Leading a team of skilled technicians in shifts for carrying out preventative and breakdown maintenance activities and manages interfaces with operations to ensure plant availability and safe operations.