SENTHIL KUMAR VELAYUTHAM Senior Engineering Management Professional Plant Operations || Engineering Management || Project Management || Process Safety Management || Annual Turn around || Plant Hazard & Emergency Management || Technical Writing || Leadership Acumen sugasen@gmail.com / Skype : sugasen77 +966563210939 / +966124259521 / +917200068838 CORE COMPETENCIES SOFT SKILLS CAREER TIMELINE
EXECUTIVE PROFILE
Astute strategic thinker and trouble-shooter with standout experience of 24 years and an impressive record of identifying inefficiencies, assessing issues, and implementing lasting solutions that streamline processes, improve productivity, minimize downtime, and generate cost savings. Expertise in daily safety inspections for identifying unsafe working conditions, practices & equipment and implementing various measures to achieve a safe work environment.
Distinguished history in implementing cost-saving measures to achieve a substantial reduction in terms of man-days, unit/equipment downtime and cost, and energy consumption. Skilled in delivering a robust service, improving work effectiveness, and maintaining the highest standards of quality, safety, and performance.
Well-versed in the preparation of Field & DCS Operation Standard Operational Procedure (SOP), Onsite Emergency preparedness plan, and SIS manual (Fail Safe System), Job Safety Analysis, PSSR, HAZOP and Risk Assessment, Hands-on implementation experience of SAP software production planning, and working knowledge of Hysys, Lab information management System (LIMS), Alarm management (CAMS), Plant information management system (PIMS), Exaquantum & PI data system
Established performance benchmarks in providing professional engineering services supporting predictive & preventive maintenance, resource management, and ensuring the best operation scenario.
CAREER HIGHLIGHTS
Plant Operations of petrochemical and Refinery units, Safety management, Auditing & Maintenance.
Standout experience in many annual turnarounds, catalyst changeover of whole Plant.
Hands-on exposure in Erection / Pre-commissioning and Commissioning experience in two Petrochemical projects (Propylene Oxide Plant) in India & Saudi Arabia.
EMPLOYMENT DETAILS
RABIGH REFINING AND PETROCHEMICAL COMPANY (PETRORABIGH) CONSOLE OPERATOR / SUPERVISOR
Key Deliverables:
Manufacturing – Field & DCS Operation, Formulating SOP, Training & Instructing, and Developing & Reviewing the PFD, P&ID
Safely Handle, transport, and high hazardous process chemicals
Develop process improvements to enhance quality, safety, and productivity.
Conducting Training Programme, On Job Training and Computer Based Training & Test.
Create and implement strategies to improve department metrics and performance. Play a stellar role in leading continuous improvement initiatives.
Build and effectuate the preventive & predictive maintenance/overhauling/repair schedules to accelerate machine uptime and ensure the best operations scenario.
Commenced as Senior plant operator in Console at 2010, Designated and Served as Supervisor as required.
Executed and drove the plant's smooth and safe operation for optimum production and high-quality products, gain good knowledge of catalyst changeover procedure as per Licensor recommendations.
Devised the marked P&ID and PFD for deriving isolation and handover procedures based on plant operation and maintenance requirements.
Managed a wide spectrum of activities, such as formulating the daily plant monitoring report, assessing the DCS records, reviewing the trends and quality results, and maintaining daily balancing of raw materials and products.
Prioritize and undertake the annual Turn around jobs in 2011, 2015 & 2020, and many catalyst replacement shutdowns.
Support the execution of maintenance jobs & Job Safety Analysis (JSA) for compromising the safety of staff, plant and operation by performing daily work permits. Work on and maintain the equipment, such as 4.2*2 MW air compressors, Multistage Propylene handling centrifugal compressor, and 13 distillation columns to purify the products. Leverage safe work practices and follow directives, policies and procedures for assisting and maintaining a healthy and safe work environment as outlined.
Projects, Erection & Commissioning
SAP PP and PM module
Start-up, Shutdown & Turnaround
Plant Operations Management
Critical Thinker
Analytical Mindset
Team Player
Powerful Trouble shooter
Safety management
Auditing & Inspection
Rabigh Refining and Petrochemical company (PetroRabigh), KSA
Since May 2010
March 1999 – May 2010
Manali Petrochemicals Limited- Chennai, India
Maintenance & Quality Mgmt.