Serck services Gulf Limited, UAE (April 2014- Present)
Designation -Engineering Manager (Reporting to Operations Director)
Pioneer in design, manufacturing and servicing of heat exchanger, pressure vessels ,air coolers. Servicing at refinery, Onshore ,offshore, Drydocks for oil and gas, energy & marine .
• Spearhead complete project, manufacturing ,operations, site servicing management heat exchangers business administration.
• Management & responsible for Design, quality, welding, production, procurement ,project, cost & Resource optimization ,GP & safety.
• Control on changes & variation against contractual commitments.
• Manage engineering team for shop and site, erection, servicing. Guide and execute site erection, installation as per site requirement as contract.
• Prepare and clear punch point on site.
• Prepare milestone schedules , bi weekly project report ,deliverables with SDS and VDRL.
• Material, manpower, consumables, machines ,capex planning & execution.
• Heading of project review every week , find out gaps and initiate proactive action for probable failures, CAPA.
• Project prepare project closure and analysis reports.
• Receive monthly reports from department heads ,data review & Prepare Monthly MIS reports for Director reporting.
• Overseeing Operation/project budget ,cost reduction, overseas vendor development and ensure cost should be within budget.
• Support to recruitment process , interview & select suitable candidates.
• Focus on continuous improvement, lean practice, Operational policy, SOP, technical procedures .
• Executed projects successfully from GCC and UK clients like ADNOC, DEWA, SEWA, OPRIC, OXY, SABIC, Qatar Gas, Dolphine energy, TUPRAS and EPC.
• Technically competent to ASME( U,U2.S) ,PD5500,SHELL DEP,IBR,EN, Nuclear customer & project specifications.
ME Energy PVT Ltd, Pune, India (Dec 2011 to April 2014)
Designation -General Manager (Reporting to Manufacturing Director)
Pioneer in turn key projects of Design, manufacturing ,installation and commissioning of Boilers , Heat Exchanger, Oil & air heaters.
• Working as a strategic member, define and implement strategy .
• Responsible for Manufacturing, operation management, Project planning ,strategic planning ,vendor development ,Gross profit and supply chain management .
• Cost ,quality ,delivery and customer satisfaction.
• Plan, guide ,supervise Boiler erection and commissioning on site as per contract.
• Derive and achieve KRA for all stakeholders.
• Chaired kick-off meetings and oversaw manufacturing, erection and commissioning of boilers.
• Implement QHSE and safety-first culture at site and shop.
• Supplier negotiation on techno commercial matters as per project requirement.
• Analyze ,plan and manage the risk . Prepare contingency plan for projected failures or risk.
• Shop floor, Material, Capex, facility upgradation, operation management and control.
• Being a strategic member decide the strategic goal, control cost , profit, new investment, GP and operation planning.
Rishi Laser Ltd, Pune, India (Sept 2007 to Dec 2011)
Designation-Head Manufacturing (Reporting to Unit Head/VP)
Expert in CNC laser cutting, bending & fabrication of custom-built products & projects for automobile, excavator , paint shop & railway parts.
Key responsibilities-Operations Management | Financial Planning | Trend Analysis | Team Management
• Being a Head achieve the strategic goal, annual budget, profit at operation level.
• Derive present plant capacity, enhancement for volume of sale ,analyze manufacturing and sales trend.
• Budgeting ,Cost bifurcation, control strategies and analysis for maximize profit margin.
• Devised and achieved all strategic goals effective operational planning. Skillfully analyzed failure trends and reached all data targets; accordingly planned strategies for next fiscal year/s.
• Key member and leader for implementing 5S, Lean manufacturing, Kaizen and JIT practices across the organization.
Arrowhead separation Pvt Ltd, Nasik, India(Feb 2005 to sept 2007)
Designation- Production & planning Manager (Reporting to Director)
Pioneer in turn key project management of Design, manufacturing, installation and commissioning of chemical rotary dryers, flakers, bag filters ,silos, Boilers. Heat exchanger, pressure vessel, chemical process equipment’s.
• Responsible for Manufacturing ,Operations ,site ,installation and commissioning of rotary drying system.
• Analyze site requirement and prepare plan, method of statement .
• Plan, guide and executive rotary drying system and project.
• Erection and commissioning on site as per contract , hand over to client.
• Prepare and execute management plan, vision into actual business level as KPI.
• MIS reporting to Director.
• Prepare and clear punch point on site.
• Local purchasing, selection and negotiations of sub-contractors .
• Keep control on cost and meet budget expectations.
• Controlling and monitoring of cost ,quality and delivery at organization level .
R & D Therm (I) Pvt Ltd, Nashik, India (Feb 1998 to Feb 2005) Designation Production Engineer & MR (Reporting-Director)
Pioneer in Design, manufacturing of Heat exchanger, pressure vessels , evaporators, column, condensers & chemical process plant turn key projects.
• Shop floor production management.
• Resource planning and optimization for effective execution.
• Responsible for ISO certification and maintain system within organization.
L & T Ltd, Mumbai, India (Nov 1996 to Feb 1998)
Designation -Shop supervisor trainee (Reporting-Foreman)
Pioneer in Design, manufacturing of Heat exchanger – Light division.
Managing shifts manpower and execution of assigned work.