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Inamullah Kalus

Candidate ID: 830495

Career Summary

Engineering Graduate with 24 years experience in FMCG, Dairy, Juices, Food and Beverages Plant Operation, Engineering, Maintenance, Project Management & Facilities Management.

Skill Set

Plant Operation, 3P / Toll Manufacturing, Manufacturing Excellence Project Managment, utilites & Faclilites Managment

Professional Information

Total Experience : 24

Nationality : Pakistan

Qualification Level : Engineering Graduates/PG

Job Function : Production / Manufacturing

Work Location Preference : Kuwait, Bahrain, Oman, Saudi Arabia, Qatar, UAE

Detailed Profile

Inamullah
Address : House #142 J Izmir Town Canal Road Lahore Pakistan
Contact (Personal) : +92 300 2054674
Contact (Official) : +92 336 2426924
WhatsApp : +92 300 2054674
Skype : inamullah.kalus
Email : inamullah.kalus@gmail.com

Career Profile:
Dedicated Person with experience of leading high performance teams and of successfully increasing efficiency and productivity whilst reducing cost and inefficiencies. Ability to keep a level head at all times, nurtures and grow a business, evaluate opportunities and risks and deliver innovative new solutions to challenges, highly successful in helping define company direction, achieving goals and optimizing business. Core competencies includes

Plant Operation & Maintenance Management
Project Planning & Project Cycle management
Strategic planning & Sourcing Globally
Residential, Industrial Facilities & Utilities Revamping
Safety / System Compliance and implementation
Process & Continuous improvements and Development
Resource allocation, Team building, Training & Retention of Employees

Professional Career Path:

1. Dalda Foods Ltd. Lahore Pakistan Sep. 2012 – To – Present
Plant Operation Manager July 2015 – Present
Project Manager Sep. 2012 - June 2015

? Communicate constantly with production, Engineering and sales team to ensure on daily priorities.
? Hire, schedule, and supervise daily tasks, work orders, and 24/7 on-call coverage
? Delegate and ensure completion of all projects and daily tasks of O & M personnel.
? Ensure cross-training of Production & maintenance personnel to handle all areas of Operation
? Recorded and interpreted essential workshop data such as equipment utilization, stock (spare parts) records, repair frequencies and information necessary for budgetary and cost control.
? Liaised with equipment vendor, consultant and contractor on engineering drawings, calculations and quotations for procurement of new equipment, equipment spare parts, troubleshooting and repair as well as for the installation and improvement.
? Conducted failure analysis of mechanical and electrical failures as well as unexpected maintenance problems and operational problems related to equipment.
? Oversaw technical specialists and contractors working in the plant to ensure compliance with material specifications, schedules as well as safety and health procedures.
? Issued and coordinated the construction work packages (CWP) for construction
? Implementation of 5S, TPM, Lean Manufacturing and WCM
? Implementation and tracking of Routines and Schedules. Establish / Promote the culture of TPM across levels in the manufacturing spectrum
? Develop TPM professionals in the organization through training and development
Establish a program to cascade the culture on to the shop floor with feedback and action plans
? Establish a program to cascade the culture on to the shop floor with feedback and action plans
? Periodic and Timely Training need analysis as per the Business requirement. Usage of tools, instruments to measure the levels of knowledge and skills and consistent tracking and reporting of the same.
? Identify, assess, prepare and drive people development programs for Plants
Create expertise in all Maintenance planners to drive TPM culture
Initiate and develop programs for both hard skill and soft skill development

2. Asian Food Industries Limited Lahore Pakistan Feb. 2011 – To – Sep. 2012
Chief Engineer (Project and Technical operations)

? Implementing continuous improvement strategies that yield sustainable results.
? Fostering a well-trained and motivated staff.
? Rigorously evaluating safety procedures.
? Assigning duties to individual employees.
? Developing safety maintenance instructions and procedure manuals.
? Carrying out in house audits.
? Swiftly addressing any issues of concern.
? Working in collaboration with the senior management team to achieve set targets.
? Allocate resources effectively.
? Making sure plant employees are properly trained.
? Providing employees with the necessary training and coaching to improve their performance.
? Encouraging employees to act and work in a safe way.
? Determining plant policies.
? Controlling staff overtime and making sure it is within budgetary limits.

3. Oasis International Waters Inc. Iraq March 2008 – To – Feb. 2011
Plant Operation Manager Sep. 2009 – Feb. 2011
Regional Maintenance Manager March 2008-August 2009

? Optimizing labor and material and equipment resources to maximize process efficiency.
? Making manufacturing processes more profitable, lean and efficient.
? Managing maintenance engineers.
? Managing a team of multi-disciplined technicians.
? Dealing with any staff grievance or disciplinary issues.
? Leading formal and informal meetings and discussions concerning plant operations.
? Interfacing with customers and stakeholders on a daily basis.
? Planning maintenance, outages and project works.
? Planning process improvements.
? Ensuring high product quality standards.
? Driving employee engagement in the company.
? Recommending short and long-term Plant objectives.
? Ensuring compliance with local regulations and internal policies & procedures.
? Encouraging continuous improvement within the business unit
? Managing all residential and SLA Facilities

4. Haleeb Foods Limited Lahore Pakistan Dec. 2004 – To - March 2008
Maintenance Manager

? General, Mechanical, Electrical, HVAC & Utilities maintenance.
? Processing, Filling, Packaging Machines & Fillers maintenance.
? Powder Plant, FMCG products, Bottle plant & water plant maintenance
? Project management, Planning, Costing, MEP & site Development works
? Installation & Commissioning of Generators, Compressors, chilling units, Vessels, Tanks, Soils, Utilities pipeline, Processing, Tetra Pak filling machines, Packaging, Distribution equipment, Mechanical & Electrical (MEP) jobs.
? Implementation & Supervision of manufacturing, Production, Development, Modification,
? Fabrication, Restructurings, Preventive Maintenance, TPM, TPMS & Allied Plans.
? In - House Repair & Maintenance of TP Machines Rotators Service units & allied jobs.
? Planning, Scheduling & implementation of Service & shift activities.
? Responsible for the smooth, Safe & timely production in all aspects.
? Coordination between different departments for hassle free operation & production.
? To reduce the Service charges & machine down time.
? Sourcing and specifications finalization of machinery prior to ordering.
? Cost controlling for Spare parts, Maintenance, Service charges & Local parts Development.
? Training for Operational & Technical staff.
? Preparing cost analysis status of the utilities by using statistical techniques on monthly basis.
? Planning to ensure the availability of the spares prior to their requirement & inventory controlling.
? Member of internal audit committee for HSE, ISO & HACCP systems.



5. Noon Pakistan Ltd Bhalwal Pakistan Feb. 2002 – To – Dec. 2004
Currently Fauji Foods Limited
Assistant Engineering & Project Manager

? General, Electrical, Mechanical, Utilities, HVAC & allied maintenance.
? Tetra Pak Processing, Filling & packaging Machines maintenance.
? Installation & Commissioning of TP Processing, Filling & packaging Machines & Equipment’s.
? Installation & Commissioning of Generators, Compressors, chilling units, Tanks, Soils, Utilities pipeline, Tetra Pak filling machines, Distribution equipment & allied Electromechanical jobs.
? Civil work, MEP Work, dealing with clients & Delegates, Project Management, Progress Monitoring, Cost Studies, cost controlling & Allied Tasks.
? Operation & Maintenance of PREPAC Fillers 250, 500 & 1000ml packs for Pasteurized products
? Staff training for Operation & maintenance of PREPAC, Tetra Pak & sachet fillers
? Preventive & Break down maintenance of PREPAC fillers.
? In - House development of spare for PREPAC & sachet fillers
? Production planning, Scheduling, Supervision, progress monitoring & allied activities.
? Responsible for the smooth, Safe & timely production in all aspects.
? Sourcing and specifications finalization of machinery prior to ordering.
? Preparing & conduct internal and external training plans for staff.

6. Binzgar Co – Ro Ltd Saudi Arabia March 1997 - To – Feb.2002
Maintenance & Engineering Supervisor

? Tetra Pak Processing, Filling & packaging Machines maintenance.
? Maintenance of Processing equipment, Filling Machines & Packaging Machines
? General. MEP, Fabrication, up gradation & Allied jobs.
? Installation & Commissioning of TP Processing, Filling & packaging Machines & Equipment’s.
? In - House Repair & Maintenance of TP Machines Rotators Service units & allied jobs.
? Planning, Scheduling & implementation of Service & shift activities.
? Production planning, Scheduling, Supervision, progress monitoring & allied activities.
? Responsible for the smooth, Safe & timely production in all aspect
? Fully familiar with HSE, ISO & HACCP systems & Member of ISO & HACCP Committee.
? Member of internal audit committee for ISO & HACCP
? Conducting the in-house training for operational staff

Achievements:
? Successfully completed Greenfield Dairy Project at Dalda Foods (Pvt.) Limited 2015
? Successfully completed Greenfield Snacks Project at Dalda Foods (Pvt.) Limited 2016
? Successfully Completed Brown Filed Confectionary and Baking project at Asian Food Industries 2011
? Successfully Completed 02 Greenfield Purified and Mineral Water Bottling Plant at Oasis Waters Inc. 2010
? Successfully Completed Tetra Pak Section Upgradation with 09 TBA Filling Line, Water Treatment plant at Haleeb Foods 2008
? Successfully Completed Greenfield Dairy project at Noon Pakistan Limited 2004 Successfully Installation of TA Drink, TP Filling lines x 05 with Distribution and Packing equipment

Equipment / Industry Experience
? FMCG, Dairy, Food and Beverages, Natural medicine, Juice, water, Baking, Frying, Roasting, Confectionary, Expertise in Sterile, Aseptic, ESL, Frozen and allied Food industries.
? GEA, APV, JB Tech, Buhler, IMAFORNI, Perkins Baker, Procomac, Krones, Kosme, SIPA, Astra, Ishida, Heysen, Hatness USA, Wolfpack, SMI, SIAT, Benson, Osterburg, Mariani, FRAU, RIDA, PETIBIASI, TRIOWIN, and Tetra Pak Processing, Filling and packaging equipment’s,
? Caterpillar, Cummins, Perkins, Siemens and Mitsubishi Genset up to 05 Megawatt
? Atlas Copco, Boge, Ingersoll Rand, Kesser, Runner Air Clean and Oil Free Air System up to 90 KW
? Career, Hitachi, Train, York, Johnson Control cooling and Refrigeration unit up to 3000 RT, HVAC, District Cooling and Blast Freezing units,
? Roby Loos, Toma, Cochran DDFC and Descon Steam Boilers with 50 ton/hr. capacity
? Distillation, water softening, RO, Sanitary and Drinking Water Plants up to 200000 Lt/hr. Potable and Sanitary water networking, Drip Irrigation, WWTP / Effluent treatment,
? Caterpillar, TCM, BT/Toyota, Mitsubishi, Nissan, JCB, Linde, Jungheinrich, Hyundai, Doosan, Heli and Komatsu Forklift, material handling machines, Cranes and Construction machinery.
Education
? BE Mechanical from NED University of Eng. & Tech. Karachi 1997

Certification and Training

? TPM / WCM Orientation Course from Compass Consultant Pakistan
? Green Productivity & EMS ISO 14000 E – Learning Course from NPO Pakistan
? Negotiation Skills E – Learning course from NPO Pakistan
? Human Resource Management E – Learning course from NPO Pakistan
? Lean Manufacturing & Production Innovation Training from SMEDA, NPO & APO
? Energy Efficiency & Management in SME’s training from APO Japan
? Productivity Enhancement training from NPO Pakistan
? Improving Productivity through Motivational Skills Training from NPO Pakistan
? TPM (Total Productive Maintenance) course from NPO Pakistan
? Energy Management & Energy Auditing training from NPO Pakistan
? ISO 22000 – 2005 Food Safety Management Training (FSMT) from APO Japan
? ISO 9001 – 2008 Internal Quality Audit training course from NPO Pakistan
? OHSAS 18001 Training from AMD at Al Morrell development Iraq
? HACCP Training from AMD at Al Morrell Development Iraq
? GMP & GHP Training Course from AMD at Al Morrell Development Iraq
? Project Planning, Scheduling & Monitoring Training Course from NIDA–TUSDEC
? HVAC Design Training course from NIDA - TUSDEC Pakistan
? TBA – 19 Operational Training from Tetra Pak Saudi Arabia
? TPA – 19 Operational Training from Tetra Pak Saudi Arabia
? TBA - 19 Maintenance Training from Tetra Pak Saudi Arabia
? TBA – 08 Maintenance Training from Tetra Pak Saudi Arabia
? TBA – 22HS Operational Training from Tetra Pak Italy
? TBA – 22HS Maintenance Training from Tetra Pak Italy
? TBA – 21 Maintenance Training from Tetra Pak Pakistan
? AS 6 PREPAC Maintenance & Operation training from PREPAC France
? TA Flex 10D Operational & Maintenance Training from Tetra Pak Pakistan
? GE – Fanuc LM 90, PLC & Electrical Training from Tetra Pak Pakistan
? GEA UHT plant Operation & Maintenance Training from GEA TDS

Professional Memberships

? Life Membership for HVACR Society Pakistan (Associate Society of ASHRAE)
? Life Membership for PAP (Productivity Association of Pakistan under NPO Pakistan)

Personal Details

? Nationality Pakistan
? Passport AL – 1755813 (Validity 18 June – 2026)
? Family Status Married (02 Kids 10 and 6-year-Old)
? Driving License Pakistan (Lahore)
? Religion Islam
? Permanent Address Village Post Office Sarai Dhing District Gujrat 50911Pakistan